WEBVTT - The Quest for the Factory-Built House

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<v Speaker 1>Pushkin. Hey, it's Jacob. Just a quick note that today's

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<v Speaker 1>show is a collaboration with my old friends at Planet Money.

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<v Speaker 1>It's kind of a follow up to last week's episode

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<v Speaker 1>of What's Your Problem. It's about the century long quest

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<v Speaker 1>to mass produce houses in a factory, so it does

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<v Speaker 1>hit on that core What's Your Problem theme using technology

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<v Speaker 1>to try to make things cheaper. I hope you'll like it.

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<v Speaker 1>If you're a new listener who found What's Your Problem

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<v Speaker 1>because of the Planet Money episode, let me say welcome.

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<v Speaker 1>I'm delighted that you're here, and I hope you stick around.

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<v Speaker 1>You can check out our back catalog, which has dozens

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<v Speaker 1>of shows in it, and we'll be back next week

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<v Speaker 1>with a new episode of What's Your Problem. Here's the show.

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<v Speaker 1>This is Planet Money from NPR. Let's talk about houses

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<v Speaker 1>in America. I'm going to go out on a limb

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<v Speaker 1>and I'm going to say houses in America are too expensive.

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<v Speaker 2>Bold words from Jacob Goldstein coming in hot. And there

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<v Speaker 2>are a lot of reasons for this, right, there's the zoning,

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<v Speaker 2>there's land prices. But one reason we do not hear

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<v Speaker 2>much about one of the things driving the cost of housing,

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<v Speaker 2>the process of building houses is just really slow and

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<v Speaker 2>inefficient and expensive.

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<v Speaker 1>There's this thing I heard a while back, years ago

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<v Speaker 1>that really made me realize just how inefficient it is

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<v Speaker 1>to build a house. And it goes like this, Imagine

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<v Speaker 1>we built cars the same way we build houses. You'd

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<v Speaker 1>have a meeting with the car designer where you tell

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<v Speaker 1>them what kind of car you want, and they'd drop

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<v Speaker 1>plans for your special car. Then you'd go to the

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<v Speaker 1>city council, you'd get a permit. Then you'd go around town.

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<v Speaker 1>You'd call different car builders, show them your blueprints, and

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<v Speaker 1>they'd be like, yeah, sure, I can build you your

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<v Speaker 1>special car. It'll cost I don't know, a million dollars

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<v Speaker 1>be ready and say a year and a half.

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<v Speaker 2>I'm sure there are developers who build whatever, like a

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<v Speaker 2>hundred homes at a time, but even building one hundred

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<v Speaker 2>homes at a time is this wildly slow and expensive process.

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<v Speaker 1>It seems like we should be able to do better.

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<v Speaker 1>We know how to make things cheaper. We've been doing

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<v Speaker 1>it for hundreds of years. We make things cheaper by

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<v Speaker 1>mass producing them in factories, just like we do with cars,

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<v Speaker 1>and just like we do with lots of other things.

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<v Speaker 1>So why don't we do that with houses. Hello, and

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<v Speaker 1>welcome to Planet Money.

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<v Speaker 2>I'm Jacob Goldstein's and I'm Nick found Jacob. So good

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<v Speaker 2>to have you back, So good to see you.

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<v Speaker 1>Thanks man, I'm happy to be back at Planet Money.

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<v Speaker 2>We should say you now have another job. You now

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<v Speaker 2>host this great show called What's Your Problem of a

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<v Speaker 2>big fan. It's about people trying to solve problems out

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<v Speaker 2>in the world, oftentimes with technology.

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<v Speaker 1>Very good. Yes, thank you for listening and for What's

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<v Speaker 1>Your Problem. I recently interviewed a homebuilder who is trying

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<v Speaker 1>to do this thing we're talking about on the show today.

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<v Speaker 1>He's trying to figure out how to build houses in

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<v Speaker 1>a factory. And as I was preparing for that interview,

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<v Speaker 1>I realized that there was actually a much bigger story here.

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<v Speaker 1>It's a story that would be great for a Planet Money.

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<v Speaker 1>It's this one hundred year story of people trying to

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<v Speaker 1>do this thing, trying to figure out how to make

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<v Speaker 1>houses cheaper by building them in factories.

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<v Speaker 2>Today on the show, the story of something that should

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<v Speaker 2>have taken off by now. There'll be some flying saucer houses,

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<v Speaker 2>there'll be some double wides.

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<v Speaker 1>And Nick, you get to do one of your favorite things,

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<v Speaker 1>you get to go to a construction site swinging some hammus.

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<v Speaker 1>Just a quick heads up, there is a mention of

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<v Speaker 1>suicide in today's show.

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<v Speaker 2>This dream of using factories, using mass production to make

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<v Speaker 2>houses cheaper and better goes back about one hundred years now,

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<v Speaker 2>and in those hundred years there have been some spectacular

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<v Speaker 2>failures and at least one surprising boom along the way.

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<v Speaker 1>So what we're gonna do on today's show is talk

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<v Speaker 1>about three key people. There's an impractical genius, a very

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<v Speaker 1>practical small businessman, and someone who is trying again right now,

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<v Speaker 1>to mass produce houses in factories.

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<v Speaker 2>The star of chapter one, that impractical genius is a

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<v Speaker 2>man named Buckminster Fuller Bucky to his friends. Bucky was

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<v Speaker 2>this famous weirdo. He was a designer, he was a futurist.

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<v Speaker 2>He was beloved by Steve Jobs and other hippie adjacent

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<v Speaker 2>tech types. Fortunately for us, someone just published a book

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<v Speaker 2>about him.

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<v Speaker 3>My name is alec Nevilla Lee, and the book is

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<v Speaker 3>Inventor of the Future, The Visionary Life of Buckminster Fuller.

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<v Speaker 1>And do you, by chance have any close connections to

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<v Speaker 1>any of the current or former staff of Planet Money

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<v Speaker 1>or the Indicator.

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<v Speaker 3>Yes, yes, Well, we should make this very clear that

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<v Speaker 3>this is not a NEPO situation that you were not

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<v Speaker 3>aware that I was married to Indicator reporter and co

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<v Speaker 3>host Whalen until after you began looking into buckminster Fuller.

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<v Speaker 2>It's true. Alex Has Buckminster Fuller's dream of making houses

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<v Speaker 2>and factories starts in nineteen twenty seven. He's not famous yet.

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<v Speaker 2>He's in his early thirties, living with his wife and

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<v Speaker 2>his baby daughter in Chicago, and he's working for this

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<v Speaker 2>company that sells construction materials. But then he gets fired.

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<v Speaker 2>He's in a really bad place, and in the middle

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<v Speaker 2>of all this, he walks to the edge of Lake

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<v Speaker 2>Michigan and consider suicide.

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<v Speaker 3>He is going through this crisis, and the story is

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<v Speaker 3>that while he's looking out of the water, he starts

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<v Speaker 3>to ask himself a series of questions, starting with, you know,

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<v Speaker 3>is there a God? Does God have a plan for me?

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<v Speaker 3>You know, do I know what this plan is? And

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<v Speaker 3>then he has this kind of blinding worship insight that says,

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<v Speaker 3>you do not belong to yourself, You belong to the universe,

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<v Speaker 3>and you know it is for you to figure out

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<v Speaker 3>how you can be a benefit to all of mankind.

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<v Speaker 1>And you know what Buckminster Fuller, vessel of the universe,

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<v Speaker 1>decides to do to devote himself to the betterment of

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<v Speaker 1>all mankind. It's the mass produced houses in a factory.

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<v Speaker 3>So the next day, you know, he starts to focus

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<v Speaker 3>very seriously on this housing idea. Okay, because that's his background.

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<v Speaker 3>He's someone who has spent years in construction. You know,

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<v Speaker 3>his father in law is a famous architect, and so

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<v Speaker 3>you know, for him to make an impact, the obvious

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<v Speaker 3>places start is housing.

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<v Speaker 2>And it wasn't just his background. Bucky thinks the time

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<v Speaker 2>is right for this idea. It's after World War One.

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<v Speaker 2>Construction costs are really high, and like today, it was

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<v Speaker 2>really hard back then for a working class family to

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<v Speaker 2>buy a house. And this was a.

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<v Speaker 1>Time when people really believed that technological progress could make

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<v Speaker 1>life better. Radio is new. It's the dawn of mass

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<v Speaker 1>consumer goods. People are starting to get things like refrigerators

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<v Speaker 1>and washing machines and cars.

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<v Speaker 2>Right this is about twenty years after Henry Ford had

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<v Speaker 2>rolled out the Model T that was the first car

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<v Speaker 2>that was affordable to the masses, and the reason it

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<v Speaker 2>was affordable was because it was mass produced on the

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<v Speaker 2>assembly line.

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<v Speaker 1>The car was a really important stot for Bucky. That

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<v Speaker 1>thing I did at the top of the show about

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<v Speaker 1>you know, imagine we built cars the way we build houses.

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<v Speaker 1>I got that from him. I got that from Bucky.

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<v Speaker 2>Shout out to Bucky. So Bucky decides, I'm gonna build

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<v Speaker 2>houses the way we build cars. And crucially, this means

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<v Speaker 2>not just building regular style houses in a factory. It

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<v Speaker 2>means rethinking from scratch what it means to build a house.

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<v Speaker 1>So he has this big idea and he goes out

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<v Speaker 1>and he starts pitching it. He calls it the Dimaxian House,

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<v Speaker 1>and he starts to get popular as this sort of visionary,

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<v Speaker 1>big idea guy. He's given lectures. If you were around today,

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<v Speaker 1>he would definitely be big into ted talks. But one

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<v Speaker 1>thing he is not doing building houses because to build

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<v Speaker 1>these factory built houses, he needs a factory and he

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<v Speaker 1>doesn't have one.

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<v Speaker 2>And then finally, fifteen years after he first comes up

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<v Speaker 2>with the idea, he gets his big chance. It's nineteen

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<v Speaker 2>forty four. US factories have been churning out planes and

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<v Speaker 2>ships and jeeps to fight World War Two, but now

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<v Speaker 2>the war is starting to wind down.

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<v Speaker 3>And one of the questions as the war starts to

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<v Speaker 3>wind down, is what are we going to do with

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<v Speaker 3>all of this industrial capacity that we've built up. And Fuller,

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<v Speaker 3>who's kind of in the right place at the right time, says, well,

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<v Speaker 3>you know, I have this idea for industrialized housing, and

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<v Speaker 3>it makes a lot of sense for us just to

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<v Speaker 3>convert to these aircraft plans to building houses because it

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<v Speaker 3>will keep the plants operational, people will keep their jobs,

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<v Speaker 3>and in theory, we're going to have a huge demand

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<v Speaker 3>for post war housing after all these veterans come home.

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<v Speaker 1>So Bucky convinces this airplane company in Kansas to let

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<v Speaker 1>him use their factory to build a prototype of the

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<v Speaker 1>house he's been dreaming of for years, And an airplane

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<v Speaker 1>factory was actually a pretty good place to do it

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<v Speaker 1>because his factory optimized house was nothing like a regular house.

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<v Speaker 3>So it looks like a flying saucer, all right, it's

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<v Speaker 3>kind of the best way to describe it. It's, you know,

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<v Speaker 3>bare aluminum, so it's this shiny metal house and there's

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<v Speaker 3>a ring of glass windows.

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<v Speaker 2>To be clear, this is a round house.

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<v Speaker 3>And you go inside and the floor is very springy

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<v Speaker 3>because of the way the house is engineered. All these

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<v Speaker 3>rooms are kind of like wedge shaped, and you know,

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<v Speaker 3>he has these what he calls evolving shelves, which are

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<v Speaker 3>shelves that are built into the walls that rotate the

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<v Speaker 3>touch of.

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<v Speaker 1>Buttons, basically the Jetson's house.

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<v Speaker 2>Yeah.

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<v Speaker 3>Yeah, I mean it's funny because it was always like

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<v Speaker 3>the House of the future, right, Like, even from early on,

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<v Speaker 3>people are saying, oh, you know, Fuller is designing the

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<v Speaker 3>House of the future, which I think kind of annoyed

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<v Speaker 3>him at first because he was trying to do it

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<v Speaker 3>for real.

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<v Speaker 1>In the present, Bucky finally has a factory. He makes

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<v Speaker 1>these prototypes. World War Two is over, the gis are

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<v Speaker 1>coming home. So what happens next?

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<v Speaker 3>So nothing ever happens, right, The company does not go

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<v Speaker 3>into mass production.

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<v Speaker 2>Yeah, Bucky's dream, the dream of the mass produced factory

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<v Speaker 2>house does not come true. And Alex says there are

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<v Speaker 2>a few reasons for this. For one, Bucky was just

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<v Speaker 2>kind of a pain to work with, not a great

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<v Speaker 2>guy to run a big company.

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<v Speaker 1>Another reason, Bucky came up with this idea back in

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<v Speaker 1>the nineteen twenties. But now it's the mid nineteen forties,

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<v Speaker 1>and unusually in American history, This is a time when

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<v Speaker 1>a lot of working class people actually could afford houses.

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<v Speaker 1>Congress subsidized mortgages for returning troops, and developers were starting

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<v Speaker 1>to build these cheap housing developments.

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<v Speaker 2>And the last reason Bucky's factory built homes went nowhere

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<v Speaker 2>maybe the most obvious, but it's worth pointing out. People

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<v Speaker 2>do not want to live in a spaceship. These were

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<v Speaker 2>weird ass round metal houses.

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<v Speaker 3>This is kind of the tickaway here. It's like Fuller

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<v Speaker 3>really said, you know, people will like what I tell

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<v Speaker 3>them to like. He expects people to kind of change

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<v Speaker 3>their lifestyle to fit this idealized house design that he

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<v Speaker 3>has come up.

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<v Speaker 1>With, and people didn't want to do that.

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<v Speaker 2>Side note, we actually haven't mentioned the thing that Bucky

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<v Speaker 2>is best known for today, the geodesic dome like Spaceship

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<v Speaker 2>Earth at Epcot at disney World, and also the dome

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<v Speaker 2>house that my hippie friends in the Santa Cruz Mountains

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<v Speaker 2>used to live in.

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<v Speaker 1>Everybody has hippie friends who live in a domehouse in

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<v Speaker 1>the Santa Cruz Mountains. Anyway, you didn't need a factory

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<v Speaker 1>to make one of these domes. It was a really

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<v Speaker 1>simple design, very DIY friendly, but it didn't work that well.

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<v Speaker 3>So Fill actually lived in a dome house and it

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<v Speaker 3>was so leaky that apparently, you know, people would see

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<v Speaker 3>him at home like reading the newspaper with an umbrella

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<v Speaker 3>over his head and like a flashlight clutch between his teeth.

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<v Speaker 3>You know, the you know, there's a reason why we

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<v Speaker 3>don't mostly live in domes today.

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<v Speaker 1>Final recap from Bucky timing is everything. Don't launch your

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<v Speaker 1>factory built house at the one moment when working class

0:11:46.836 --> 0:11:50.836
<v Speaker 1>people can afford traditional houses. And if you're gonna build

0:11:50.876 --> 0:11:53.996
<v Speaker 1>houses in a factory, don't make them too weird. Make

0:11:54.036 --> 0:11:56.356
<v Speaker 1>them like normal houses that people want to live in.

0:11:56.676 --> 0:11:58.316
<v Speaker 2>Which brings us to chapter two.

0:11:58.476 --> 0:12:00.756
<v Speaker 1>Okay, for the title of this chapter, I'm going to

0:12:00.836 --> 0:12:02.836
<v Speaker 1>count to three, and we're both going to say our

0:12:02.836 --> 0:12:07.996
<v Speaker 1>favorite name for the chapter one two three Stuck inside

0:12:07.996 --> 0:12:11.516
<v Speaker 1>a mobile home field advantage with the zoning blues again

0:12:12.196 --> 0:12:14.476
<v Speaker 1>is a Dylan reference this section. Yes, the section is

0:12:14.516 --> 0:12:17.796
<v Speaker 1>about mobile homes and the mobile homes story, which is

0:12:17.836 --> 0:12:21.236
<v Speaker 1>the next big moment for factory built homes. It doesn't

0:12:21.316 --> 0:12:26.076
<v Speaker 1>happen through some grandiose, weirdo vision like the one Bucky had.

0:12:26.196 --> 0:12:28.356
<v Speaker 1>It builds gradually and it comes sort of from the

0:12:28.396 --> 0:12:28.996
<v Speaker 1>bottom up.

0:12:29.156 --> 0:12:32.316
<v Speaker 2>Yeah. Our guide to this chapter is Brian Potter. He

0:12:32.396 --> 0:12:35.716
<v Speaker 2>actually worked for a factory built construction company that had

0:12:35.756 --> 0:12:36.756
<v Speaker 2>its own boom and bust.

0:12:37.076 --> 0:12:39.676
<v Speaker 4>They raised several billion dollars in venture capital and then

0:12:39.716 --> 0:12:40.516
<v Speaker 4>went bankrupt.

0:12:40.956 --> 0:12:43.236
<v Speaker 2>Now he writes a newsletter that we love. It's called

0:12:43.396 --> 0:12:46.356
<v Speaker 2>Construction Physics, and it's all about this thing that we're

0:12:46.396 --> 0:12:49.676
<v Speaker 2>talking about in the show today. It's about productivity and construction.

0:12:50.036 --> 0:12:52.676
<v Speaker 1>Brian has spent a long time looking back at the

0:12:52.716 --> 0:12:55.356
<v Speaker 1>history of factory built homes, and he told us about

0:12:55.356 --> 0:12:59.476
<v Speaker 1>this guy, Elmer Frye, kind of the anti Bucky, not

0:12:59.516 --> 0:13:02.956
<v Speaker 1>a visionary, not touring the country giving lectures. He had

0:13:02.996 --> 0:13:05.516
<v Speaker 1>a company that made camping trailers. There were a bunch

0:13:05.556 --> 0:13:08.076
<v Speaker 1>of companies that made these, and some people did live

0:13:08.116 --> 0:13:10.836
<v Speaker 1>in them, but mostly they were for towing around. And

0:13:10.876 --> 0:13:14.276
<v Speaker 1>then one day, in the early nineteen fifties, Elmer heard

0:13:14.276 --> 0:13:15.396
<v Speaker 1>from one of his customers.

0:13:15.596 --> 0:13:18.116
<v Speaker 4>One day he got a request from somebody who wanted

0:13:18.156 --> 0:13:21.076
<v Speaker 4>a ten foot wide trailer, and fry said, well, that's

0:13:21.076 --> 0:13:23.516
<v Speaker 4>two wide to legally go on the roads. And the

0:13:23.556 --> 0:13:25.436
<v Speaker 4>guy said, oh, that's okay, I'm not going to move

0:13:25.436 --> 0:13:27.316
<v Speaker 4>it once I have it. I'll just call it a

0:13:27.516 --> 0:13:30.436
<v Speaker 4>construction trailer and permit it like that, and Fry said okay,

0:13:30.476 --> 0:13:32.516
<v Speaker 4>and then built it for him, and then he started

0:13:32.556 --> 0:13:34.676
<v Speaker 4>building more of them, and they just turned out to

0:13:34.716 --> 0:13:36.556
<v Speaker 4>be incredibly popular.

0:13:36.116 --> 0:13:37.556
<v Speaker 2>And then the rest was history.

0:13:37.636 --> 0:13:39.836
<v Speaker 4>The rest was history. The increase in width and mobile

0:13:39.836 --> 0:13:40.836
<v Speaker 4>homes went on from there.

0:13:41.156 --> 0:13:45.036
<v Speaker 2>People loved it. Pretty Soon everybody was ordering these extra

0:13:45.076 --> 0:13:48.276
<v Speaker 2>wide trailers a few feet at a time. Those trailers

0:13:48.316 --> 0:13:51.756
<v Speaker 2>people towed behind their car were becoming the mobile homes

0:13:51.796 --> 0:13:52.636
<v Speaker 2>that we know today.

0:13:52.796 --> 0:13:55.276
<v Speaker 4>Pretty soon, after the ten wide, you have the twelve wide,

0:13:55.316 --> 0:13:58.236
<v Speaker 4>and then the fourteen wide, and then yeah, the double wide,

0:13:58.236 --> 0:14:00.476
<v Speaker 4>which is two modules that get stuck together.

0:14:00.556 --> 0:14:00.756
<v Speaker 2>Yeah.

0:14:00.756 --> 0:14:02.756
<v Speaker 4>So right in the fifties, that's pretty much when that

0:14:02.876 --> 0:14:03.836
<v Speaker 4>shift started.

0:14:04.156 --> 0:14:06.916
<v Speaker 1>They were not building weird round spaceship houses of the

0:14:06.916 --> 0:14:12.476
<v Speaker 1>future with push buttonshelves. They were building rectangular, cheap houses. Also,

0:14:12.996 --> 0:14:15.756
<v Speaker 1>the timing was better that post World War two moment

0:14:15.796 --> 0:14:19.716
<v Speaker 1>when so many ordinary people could afford traditional houses. That

0:14:19.796 --> 0:14:23.516
<v Speaker 1>moment passed, so lots of people started buying these new,

0:14:23.836 --> 0:14:27.316
<v Speaker 1>cheaper mobile homes. There was a mobile home boom.

0:14:27.476 --> 0:14:31.956
<v Speaker 2>And companies also started building bigger, full sized houses and factories.

0:14:32.156 --> 0:14:35.036
<v Speaker 2>By nineteen seventy mobile homes and those other factory built

0:14:35.076 --> 0:14:38.076
<v Speaker 2>homes made up roughly half of newly built single family

0:14:38.076 --> 0:14:38.836
<v Speaker 2>homes in America.

0:14:39.316 --> 0:14:41.756
<v Speaker 1>Found and I'm going to say that again because it

0:14:41.836 --> 0:14:43.996
<v Speaker 1>was so surprising to me when I learned it. It

0:14:44.036 --> 0:14:46.396
<v Speaker 1>was why I wanted to do this whole chapter. In

0:14:46.476 --> 0:14:50.836
<v Speaker 1>nineteen seventy one in two newly built single family homes

0:14:50.836 --> 0:14:53.116
<v Speaker 1>in America was built in a factory.

0:14:53.316 --> 0:14:57.076
<v Speaker 4>The industry is so large and expanding so rapidly that

0:14:57.116 --> 0:14:59.676
<v Speaker 4>at one point in the late sixties or early seventies,

0:14:59.716 --> 0:15:02.196
<v Speaker 4>I think you know, three of the top ten most

0:15:02.276 --> 0:15:06.156
<v Speaker 4>profitable companies in the US were mobile home companies. Uh,

0:15:06.796 --> 0:15:10.356
<v Speaker 4>the largest home builder in the US is a mobile

0:15:10.356 --> 0:15:11.356
<v Speaker 4>home company.

0:15:12.196 --> 0:15:12.436
<v Speaker 1>Yeah.

0:15:12.476 --> 0:15:16.116
<v Speaker 4>It becomes just an enormous industry relatively quickly.

0:15:16.436 --> 0:15:18.996
<v Speaker 2>This was it. This was the moment when lots of

0:15:19.036 --> 0:15:21.436
<v Speaker 2>affordable homes were made in factories.

0:15:22.036 --> 0:15:24.876
<v Speaker 1>But it didn't last. There was a recession that started

0:15:24.876 --> 0:15:27.116
<v Speaker 1>in nineteen seventy three, and a bunch of the mobile

0:15:27.116 --> 0:15:30.756
<v Speaker 1>home manufacturers went out of business. After that, the industry

0:15:30.796 --> 0:15:32.756
<v Speaker 1>never really got back to where it had been in

0:15:32.756 --> 0:15:36.356
<v Speaker 1>the early seventies. Today, only around ten percent of new

0:15:36.396 --> 0:15:38.476
<v Speaker 1>single family homes are made in factories.

0:15:38.756 --> 0:15:42.796
<v Speaker 2>So the question is why what happened? Brian points to

0:15:42.796 --> 0:15:45.916
<v Speaker 2>a few things. For one, middle class homeowners, the classic

0:15:46.156 --> 0:15:49.556
<v Speaker 2>villains of affordable housing stories didn't want mobile homes in

0:15:49.556 --> 0:15:53.116
<v Speaker 2>their neighborhoods. Mobile homes were targeted at low income people.

0:15:53.316 --> 0:15:55.876
<v Speaker 2>There was a stigma attached to the way mobile homes looked,

0:15:56.436 --> 0:15:58.956
<v Speaker 2>and so as a result, there was this wave of

0:15:59.116 --> 0:16:02.156
<v Speaker 2>zoning rules that forced mobile homes out of town and

0:16:02.316 --> 0:16:03.476
<v Speaker 2>into mobile home parks.

0:16:03.796 --> 0:16:06.116
<v Speaker 1>But it wasn't just zoning, and in fact, Brian thinks

0:16:06.196 --> 0:16:08.516
<v Speaker 1>there was a deeper problem, a problem that goes to

0:16:08.556 --> 0:16:11.356
<v Speaker 1>the big law, long term question, why don't we build

0:16:11.476 --> 0:16:15.516
<v Speaker 1>more houses and factories? Brian says, building houses in factories

0:16:15.636 --> 0:16:19.676
<v Speaker 1>is just a fundamentally hard business. For one thing, home

0:16:19.716 --> 0:16:24.276
<v Speaker 1>construction is very cyclical, and traditional contractors can deal with

0:16:24.356 --> 0:16:28.596
<v Speaker 1>cyclical downturns by laying off workers, riding things out, and

0:16:28.636 --> 0:16:31.196
<v Speaker 1>then hiring people back and starting to build again when

0:16:31.196 --> 0:16:32.356
<v Speaker 1>the economy comes back.

0:16:32.916 --> 0:16:36.916
<v Speaker 2>But companies building homes and factories they have this big

0:16:37.236 --> 0:16:40.716
<v Speaker 2>fixed cost. They have the factory where they build the homes,

0:16:40.996 --> 0:16:43.276
<v Speaker 2>and they have to pay for those factories. Whether the

0:16:43.316 --> 0:16:46.036
<v Speaker 2>housing market is booming or crashing.

0:16:45.956 --> 0:16:48.316
<v Speaker 4>So factory built housing tends to have a tough time

0:16:48.596 --> 0:16:51.516
<v Speaker 4>in downturns. You see a lot of these operations just

0:16:51.636 --> 0:16:52.436
<v Speaker 4>go out of business.

0:16:52.716 --> 0:16:54.636
<v Speaker 1>This makes sense as far as it goes. But when

0:16:54.636 --> 0:16:57.796
<v Speaker 1>Brian told us this, I asked him, what about all

0:16:57.836 --> 0:17:00.916
<v Speaker 1>the other industries that have to keep factories open and downturns.

0:17:00.996 --> 0:17:04.196
<v Speaker 1>It's not like, say, car companies go bankrupt every time

0:17:04.236 --> 0:17:05.036
<v Speaker 1>there's a recession.

0:17:05.236 --> 0:17:07.836
<v Speaker 2>Yeah, Brian said, In the car business, doing mass production

0:17:07.956 --> 0:17:10.836
<v Speaker 2>in a factory is it's just so much more efficient

0:17:10.876 --> 0:17:14.196
<v Speaker 2>than the alternative. Think of Henry Ford's assembly line. It

0:17:14.316 --> 0:17:17.556
<v Speaker 2>was so much better than building bespoke cars one by

0:17:17.556 --> 0:17:18.676
<v Speaker 2>one in some workshop.

0:17:19.156 --> 0:17:23.076
<v Speaker 1>On the other hand, building mobile homes in factories, yeah

0:17:23.116 --> 0:17:25.916
<v Speaker 1>it was more efficient than building houses on site. But

0:17:25.996 --> 0:17:29.756
<v Speaker 1>it wasn't that much more efficient. It wasn't enough more

0:17:29.796 --> 0:17:34.356
<v Speaker 1>efficient to ride out the inevitable downturns in housing. Brian says,

0:17:34.596 --> 0:17:36.956
<v Speaker 1>once you paid to attach the mobile home to the

0:17:36.996 --> 0:17:38.996
<v Speaker 1>back of a truck and haul it down the highway

0:17:38.996 --> 0:17:40.996
<v Speaker 1>to wherever it was going and got it all set up,

0:17:41.396 --> 0:17:43.996
<v Speaker 1>you lost a lot of the gains you got from

0:17:44.036 --> 0:17:46.116
<v Speaker 1>building it in the factory in the first place.

0:17:46.516 --> 0:17:48.996
<v Speaker 2>This is a really hard problem that in the end,

0:17:49.036 --> 0:17:53.116
<v Speaker 2>mobile homes couldn't entirely solve. And for that matter, no

0:17:53.156 --> 0:17:55.956
<v Speaker 2>one in this whole history of factory built housing has

0:17:55.996 --> 0:17:56.796
<v Speaker 2>been able to crack.

0:17:57.316 --> 0:18:00.676
<v Speaker 4>It is very, very hard to be the Henry Ford

0:18:00.756 --> 0:18:03.116
<v Speaker 4>of housing, to be able to produce things in a

0:18:03.156 --> 0:18:05.796
<v Speaker 4>factory that's so much cheaper that it just completely changes

0:18:05.836 --> 0:18:07.916
<v Speaker 4>the way we build it and the way. You can't

0:18:07.916 --> 0:18:10.676
<v Speaker 4>go back to the previous way. That is very hard

0:18:10.676 --> 0:18:12.516
<v Speaker 4>to do, and nobody has managed to do it yet.

0:18:14.356 --> 0:18:17.956
<v Speaker 1>Nobody has managed to do it yet yet. Yes, they

0:18:17.956 --> 0:18:20.596
<v Speaker 1>are still trying, and we'll hear about that after the break.

0:18:31.316 --> 0:18:33.996
<v Speaker 2>I grew up spending a lot of time on construction sites.

0:18:34.156 --> 0:18:37.396
<v Speaker 2>My dad was a contractor, mostly remodeling kitchens and bathrooms.

0:18:37.716 --> 0:18:39.676
<v Speaker 2>I used to work at a cabinet factory. It helped

0:18:39.676 --> 0:18:42.396
<v Speaker 2>with a lot of kitchen installs. I am the reigning

0:18:42.716 --> 0:18:46.276
<v Speaker 2>world champion of Belt Sander Racing Modified Division. Don't try

0:18:46.276 --> 0:18:49.396
<v Speaker 2>this at home, it's pretty dangerous. And so it was

0:18:49.436 --> 0:18:51.516
<v Speaker 2>a great delight that for this story I got to

0:18:51.556 --> 0:18:53.836
<v Speaker 2>do something that's very familiar to me that I love.

0:18:54.116 --> 0:18:56.436
<v Speaker 2>I got to go visit a job site and put

0:18:56.476 --> 0:18:58.756
<v Speaker 2>my microphone very close to power Tools.

0:19:00.196 --> 0:19:04.236
<v Speaker 1>Final chapter, Chapter three, working title, The work goes on,

0:19:04.556 --> 0:19:07.876
<v Speaker 1>the cause endurers, the hope still lives, and the dream

0:19:07.996 --> 0:19:09.236
<v Speaker 1>shall never die.

0:19:09.916 --> 0:19:11.996
<v Speaker 2>So there are a few companies out there right now

0:19:12.156 --> 0:19:15.556
<v Speaker 2>trying new ways to solve the factory built house problem.

0:19:15.756 --> 0:19:18.676
<v Speaker 1>One of them is called Cover. I interviewed the founder,

0:19:18.756 --> 0:19:21.796
<v Speaker 1>Alexis Revas, for this podcast I host What's Your Problem?

0:19:22.116 --> 0:19:23.996
<v Speaker 1>And Nick, you got to go meet him at a

0:19:24.076 --> 0:19:26.476
<v Speaker 1>job site in La where they were putting together one

0:19:26.516 --> 0:19:27.316
<v Speaker 1>of these houses.

0:19:27.916 --> 0:19:31.116
<v Speaker 2>Hey, guys, how's it good? Alexis niet.

0:19:31.396 --> 0:19:33.516
<v Speaker 1>Alexis is trying to figure out how to have the

0:19:33.596 --> 0:19:36.196
<v Speaker 1>kind of success that the mobile home companies had back

0:19:36.236 --> 0:19:39.356
<v Speaker 1>in the early seventies, but without running into the same problems.

0:19:39.516 --> 0:19:42.396
<v Speaker 1>And there are some big differences between what he's doing

0:19:42.436 --> 0:19:44.916
<v Speaker 1>and what the mobile home companies were doing. For one,

0:19:45.036 --> 0:19:47.596
<v Speaker 1>he is not building cheap homes, not at all. They're

0:19:47.676 --> 0:19:49.516
<v Speaker 1>really expensive, at least for now.

0:19:49.996 --> 0:19:52.316
<v Speaker 2>All right, So what are we looking at here? So

0:19:52.316 --> 0:19:55.396
<v Speaker 2>this is a living area, kitchen area, a nice open

0:19:55.716 --> 0:19:57.716
<v Speaker 2>kitchen area, kitchen.

0:19:57.436 --> 0:20:03.276
<v Speaker 5>With a wide Florida ceiling window sliding.

0:20:03.516 --> 0:20:06.636
<v Speaker 1>Alexis studied architecture in college and he fell in love

0:20:06.676 --> 0:20:09.796
<v Speaker 1>with this big idea of building houses in factory, and

0:20:09.836 --> 0:20:13.156
<v Speaker 1>he discovered that there is this relatively small industry that

0:20:13.236 --> 0:20:17.316
<v Speaker 1>is building homes in factories, not mobile homes, full size houses.

0:20:17.636 --> 0:20:20.356
<v Speaker 2>So Alexis went to intern for one of those companies,

0:20:20.756 --> 0:20:23.356
<v Speaker 2>and what he saw there was that they're basically just

0:20:23.476 --> 0:20:27.276
<v Speaker 2>building traditional homes in the factory, then moving them on

0:20:27.356 --> 0:20:30.436
<v Speaker 2>these giant flatbed trucks and lifting them into place with

0:20:30.676 --> 0:20:33.556
<v Speaker 2>giant cranes, and then doing lots of work to finish

0:20:33.556 --> 0:20:36.476
<v Speaker 2>them on site. And he realized the same thing Brian

0:20:36.516 --> 0:20:39.556
<v Speaker 2>Potter realized. When you do all that, the house doesn't

0:20:39.556 --> 0:20:42.876
<v Speaker 2>wind up being that much cheaper than a traditional house.

0:20:42.956 --> 0:20:46.636
<v Speaker 2>You don't get those sweet sweet productivity gains from factory

0:20:46.636 --> 0:20:47.636
<v Speaker 2>based mass production.

0:20:48.036 --> 0:20:51.156
<v Speaker 1>So Alexis starts this new company and their whole thing

0:20:51.276 --> 0:20:54.556
<v Speaker 1>is sort of trying to do what Buckminster Fuller tried

0:20:54.556 --> 0:20:57.276
<v Speaker 1>to do one hundred years ago. They want to rethink

0:20:57.316 --> 0:20:59.116
<v Speaker 1>factory construction from the ground up.

0:20:59.356 --> 0:21:01.516
<v Speaker 2>And I could see this at the job site. It

0:21:01.556 --> 0:21:04.036
<v Speaker 2>was very different from the many that I'd been on

0:21:04.116 --> 0:21:07.676
<v Speaker 2>in my life. One difference there's no wood framing, it's

0:21:07.676 --> 0:21:11.996
<v Speaker 2>all steel studs, and also the ceiling is steel. I've

0:21:12.036 --> 0:21:14.836
<v Speaker 2>never seen that on a job site before steel ceiling. Yeah,

0:21:14.916 --> 0:21:16.036
<v Speaker 2>people people who.

0:21:15.956 --> 0:21:18.316
<v Speaker 5>Are familiar with conventional construction, they kind of they kind

0:21:18.316 --> 0:21:19.596
<v Speaker 5>of walk into here and they're like, this is this

0:21:19.636 --> 0:21:25.436
<v Speaker 5>is some you know, alien alien system. Yeah, it's very unusual.

0:21:25.916 --> 0:21:28.076
<v Speaker 2>To be clear, this is gonna look like a nice house.

0:21:28.116 --> 0:21:31.036
<v Speaker 2>It's gonna look like something you'd see in an architectural magazine.

0:21:31.396 --> 0:21:34.836
<v Speaker 2>But it isn't built like most houses. It's built mostly

0:21:34.956 --> 0:21:37.756
<v Speaker 2>in the factory, one panel at a time.

0:21:38.036 --> 0:21:40.996
<v Speaker 5>As wall panels, floor panels, ceiling panels, so you can

0:21:40.996 --> 0:21:43.356
<v Speaker 5>think of it like life sized Lego blocks. And then

0:21:43.396 --> 0:21:45.596
<v Speaker 5>we take those panels, we deliver them to site on

0:21:45.636 --> 0:21:48.596
<v Speaker 5>a regular truck, no big crane, no big equipment, and

0:21:48.596 --> 0:21:49.716
<v Speaker 5>then we assemble them into the.

0:21:49.636 --> 0:21:53.156
<v Speaker 1>Homes those panels or flat It's not like shipping you know,

0:21:53.596 --> 0:21:55.196
<v Speaker 1>half a house that you have to put on the

0:21:55.236 --> 0:21:57.516
<v Speaker 1>back of a truck and install with the crane. So

0:21:57.716 --> 0:22:00.956
<v Speaker 1>they solve a lot of that expensive to ship transportation

0:22:01.156 --> 0:22:03.156
<v Speaker 1>problem that other factory built houses have.

0:22:03.516 --> 0:22:07.196
<v Speaker 2>Alexis's company isn't the first to build houses with prefab panels,

0:22:07.356 --> 0:22:10.436
<v Speaker 2>but they're trying to build a lot into those panels

0:22:10.476 --> 0:22:13.756
<v Speaker 2>before they leave the factory. Alexis gets down on his

0:22:13.836 --> 0:22:17.276
<v Speaker 2>knee and shows me an interior panel that already has

0:22:17.396 --> 0:22:18.476
<v Speaker 2>wiring built into it.

0:22:18.556 --> 0:22:21.356
<v Speaker 5>Is that you've got the Uh, you know what I'm

0:22:21.396 --> 0:22:25.076
<v Speaker 5>doing here is I'm pulling out one of the electrical connections.

0:22:25.076 --> 0:22:26.836
<v Speaker 5>But you can see here there's an electrical connection. This

0:22:26.916 --> 0:22:28.756
<v Speaker 5>comes pre wired from the factory, and then there's this

0:22:28.836 --> 0:22:31.596
<v Speaker 5>quick connect that you just plug in, uh, and then

0:22:31.596 --> 0:22:32.876
<v Speaker 5>that makes the electrical connection.

0:22:33.236 --> 0:22:35.596
<v Speaker 2>So this is one way they're trying to make home

0:22:35.636 --> 0:22:38.716
<v Speaker 2>building more efficient. Rather than spend a few days wiring

0:22:38.796 --> 0:22:41.516
<v Speaker 2>up the house on site, they pre cut the wires

0:22:41.596 --> 0:22:44.156
<v Speaker 2>at the factory to the right legs, They put connectors

0:22:44.156 --> 0:22:46.636
<v Speaker 2>on them, and they install them in some of the panels,

0:22:46.996 --> 0:22:48.836
<v Speaker 2>and then when they get to the site, they just

0:22:48.956 --> 0:22:52.156
<v Speaker 2>click the connectors together. Yep, I've never heard of that before.

0:22:52.236 --> 0:22:54.436
<v Speaker 5>Yeah, I mean the idea is and this is so

0:22:54.636 --> 0:22:57.356
<v Speaker 5>it's very unusual to do this kind of thing in construction.

0:22:58.396 --> 0:23:00.756
<v Speaker 5>But in the automotive world, for example, right, it's called

0:23:00.756 --> 0:23:03.316
<v Speaker 5>an electrical harness. You've got you've got the you know,

0:23:03.676 --> 0:23:06.476
<v Speaker 5>there's there's hundreds of sensors in a car, right, and

0:23:06.516 --> 0:23:08.676
<v Speaker 5>they have these these all these wires pre made in

0:23:08.676 --> 0:23:11.916
<v Speaker 5>a factory shipped to you know, the main line and

0:23:11.956 --> 0:23:13.716
<v Speaker 5>they have these connectors on the end, and then you know,

0:23:13.756 --> 0:23:15.996
<v Speaker 5>you just plug it all together. So it's taking kind

0:23:16.036 --> 0:23:18.596
<v Speaker 5>of an automotive approach to electrical and bringing that to

0:23:18.876 --> 0:23:19.716
<v Speaker 5>home building.

0:23:19.876 --> 0:23:23.436
<v Speaker 1>Again with the automotive industry, but this time it's not

0:23:23.636 --> 0:23:27.796
<v Speaker 1>just a metaphor. Alexis company hired people from Tesla and

0:23:27.876 --> 0:23:31.116
<v Speaker 1>other car companies to help them figure out mass production,

0:23:31.596 --> 0:23:34.836
<v Speaker 1>but they have not really figured it out yet. They're

0:23:34.836 --> 0:23:37.516
<v Speaker 1>still making houses one by one, which is part of

0:23:37.516 --> 0:23:40.356
<v Speaker 1>the reason the houses they're selling cost a lot.

0:23:40.676 --> 0:23:42.836
<v Speaker 2>Yeah, the house I saw being built is a two bad,

0:23:42.876 --> 0:23:47.116
<v Speaker 2>two bath, fancy house with high end appliances, and it's

0:23:47.116 --> 0:23:49.636
<v Speaker 2>going to cost more than four hundred thousand dollars, a

0:23:49.636 --> 0:23:50.276
<v Speaker 2>lot of money.

0:23:50.476 --> 0:23:55.236
<v Speaker 1>They are not solving the housing affordability crisis with this house.

0:24:00.716 --> 0:24:04.156
<v Speaker 2>The classic home depot bucket, you haven't innovated on that yet.

0:24:04.636 --> 0:24:08.716
<v Speaker 5>No, We've got to prioritize my bucket.

0:24:09.836 --> 0:24:12.036
<v Speaker 2>What shouldname? My name is? Gus? When I was on

0:24:12.076 --> 0:24:13.556
<v Speaker 2>the job site, I got to spend a little time

0:24:13.596 --> 0:24:15.796
<v Speaker 2>with Gus Contreras. What's your title?

0:24:17.756 --> 0:24:18.316
<v Speaker 4>Is my title?

0:24:18.356 --> 0:24:18.476
<v Speaker 5>Now?

0:24:19.516 --> 0:24:21.956
<v Speaker 2>Are are you like the everything is my title?

0:24:22.356 --> 0:24:22.756
<v Speaker 1>Magician?

0:24:23.116 --> 0:24:26.236
<v Speaker 2>Gus was installing the bathroom, and talking with him helped

0:24:26.236 --> 0:24:29.796
<v Speaker 2>me understand how this company might possibly be able to

0:24:29.796 --> 0:24:32.756
<v Speaker 2>bring down the still very high costs of their houses.

0:24:33.116 --> 0:24:35.716
<v Speaker 2>Four minutes and you guys already have the shower installed.

0:24:35.876 --> 0:24:41.316
<v Speaker 6>Yeah, four minutes was fast, but it still takes Gus

0:24:41.356 --> 0:24:45.156
<v Speaker 6>and five other experienced construction workers about a month to

0:24:45.236 --> 0:24:47.636
<v Speaker 6>put the house together on site, and that month of

0:24:47.676 --> 0:24:49.716
<v Speaker 6>skilled work makes the house cost more.

0:24:50.036 --> 0:24:53.196
<v Speaker 2>So maybe the most important part of Gus's job is

0:24:53.236 --> 0:24:55.956
<v Speaker 2>figuring out how to make it faster and easier to

0:24:55.996 --> 0:24:59.276
<v Speaker 2>put together these houses. Gus says, plumbing the bathroom used

0:24:59.276 --> 0:25:02.516
<v Speaker 2>to take like a whole day. Now it's just thirty minutes.

0:25:02.876 --> 0:25:05.716
<v Speaker 2>And that's because Gus and his coworkers were constantly sending

0:25:05.716 --> 0:25:09.356
<v Speaker 2>feedback to engineers at HQ, saying, Hey, try tweaking this

0:25:09.396 --> 0:25:12.716
<v Speaker 2>one little thing at the factory before you ship it

0:25:12.756 --> 0:25:17.276
<v Speaker 2>to us. Are you taking meetings from inside these these buildings?

0:25:17.436 --> 0:25:21.436
<v Speaker 1>Baby zoom zoom, Google Meet or whatever I can log into.

0:25:21.476 --> 0:25:22.636
<v Speaker 5>Do you know what I mean, We'll do it.

0:25:23.996 --> 0:25:27.276
<v Speaker 2>That's that's pretty rare for the construction industry, being on

0:25:27.356 --> 0:25:28.356
<v Speaker 2>a zoom at a job site.

0:25:28.436 --> 0:25:29.716
<v Speaker 3>Yeah, I mean I used to get yell that from

0:25:29.716 --> 0:25:30.956
<v Speaker 3>being on my phone on praise for it.

0:25:30.956 --> 0:25:34.996
<v Speaker 1>So, I mean, this is it. One zoom call from

0:25:35.076 --> 0:25:38.716
<v Speaker 1>Gus at a time. This is the thing happening. They're

0:25:38.716 --> 0:25:43.076
<v Speaker 1>trying to reduce the need for expensive, time consuming skilled

0:25:43.156 --> 0:25:46.556
<v Speaker 1>labor of people like Gus, trying to mass produce the

0:25:46.596 --> 0:25:49.396
<v Speaker 1>panels in the factory so that when those panels get

0:25:49.396 --> 0:25:51.796
<v Speaker 1>to the job site, it doesn't take a team of

0:25:51.836 --> 0:25:55.396
<v Speaker 1>skilled workers a month to put it all together. The

0:25:55.436 --> 0:25:58.796
<v Speaker 1>goal is to make it so easy that almost anybody

0:25:58.836 --> 0:26:01.356
<v Speaker 1>can put together a house in a few weeks. Think

0:26:01.356 --> 0:26:03.956
<v Speaker 1>of it like a really big piece of Ikea furniture.

0:26:04.436 --> 0:26:08.996
<v Speaker 1>Not quite that easy and somewhat fancier, but ikia s

0:26:09.916 --> 0:26:11.636
<v Speaker 1>that is the dream anyway.

0:26:12.276 --> 0:26:14.516
<v Speaker 2>This is the way we make things cheaper in the world.

0:26:14.796 --> 0:26:17.196
<v Speaker 2>We figure out how to mass produce them in factories.

0:26:17.356 --> 0:26:20.276
<v Speaker 2>We've done it over and over again for a long

0:26:20.316 --> 0:26:23.436
<v Speaker 2>time now, and yet after one hundred years of trying,

0:26:23.716 --> 0:26:37.076
<v Speaker 2>we still can't do it with houses and Jacob I

0:26:37.156 --> 0:26:39.996
<v Speaker 2>have listened to the whole Alexis interview. There is a

0:26:40.036 --> 0:26:43.476
<v Speaker 2>lot more about his backstory and the nitty gritty of

0:26:43.716 --> 0:26:46.676
<v Speaker 2>what he needs to figure out to make own instruction

0:26:46.836 --> 0:26:49.716
<v Speaker 2>really cheap. His goal, it's a great interview. It's a

0:26:49.756 --> 0:26:52.756
<v Speaker 2>great show. It's called What's Your Problem with Jacob golds

0:26:52.836 --> 0:26:55.436
<v Speaker 2>And you can find it where you can.

0:26:55.316 --> 0:26:58.436
<v Speaker 1>Find it wherever. Thanks for the shout out, Mick. We'd

0:26:58.436 --> 0:27:00.996
<v Speaker 1>like to thank James Schmidt's of the Minneapolis Fed, who

0:27:01.036 --> 0:27:04.156
<v Speaker 1>talked to us about mobile homes. Also the late Ted Kennedy.

0:27:04.556 --> 0:27:06.476
<v Speaker 1>I poached a line from one of his speeches for

0:27:06.556 --> 0:27:10.636
<v Speaker 1>the title of chapter three. Thanks also to Emma Peasley

0:27:10.716 --> 0:27:14.116
<v Speaker 1>for producing today's show, Molly Messick for editing the show,

0:27:14.516 --> 0:27:18.716
<v Speaker 1>Sierra Juadez for fact checking it, and Brian Jarbo for engineering.

0:27:18.876 --> 0:27:21.436
<v Speaker 2>If you or someone you know might be considering suicide

0:27:21.556 --> 0:27:23.756
<v Speaker 2>or is in a crisis, you can call or text

0:27:23.916 --> 0:27:27.996
<v Speaker 2>nine to eight eight to reach the Suicide and Crisis Lifeline.

0:27:27.996 --> 0:27:32.036
<v Speaker 2>That's nine eight eight. I'm Nick Fountain, I'm Jacob Goldstein.

0:27:32.276 --> 0:27:33.316
<v Speaker 2>This is NPR.

0:27:33.756 --> 0:27:34.436
<v Speaker 1>Thanks for listening.