1 00:00:04,200 --> 00:00:12,160 Speaker 1: Get technology with tech Stuff from stolom. Hey there, and 2 00:00:12,280 --> 00:00:16,279 Speaker 1: welcome to Tech Stuff. I'm your host, Jonathan Strickland. Now, 3 00:00:16,320 --> 00:00:19,600 Speaker 1: in our last episode, we started to look at the 4 00:00:19,680 --> 00:00:25,000 Speaker 1: beginning of the Industrial Revolution, which started in England in 5 00:00:25,040 --> 00:00:29,080 Speaker 1: the mid eighteenth century. Though, as I mentioned in that 6 00:00:29,200 --> 00:00:33,080 Speaker 1: previous episode, it's actually really hard to point at any 7 00:00:33,080 --> 00:00:36,720 Speaker 1: historical event, not just the Industrial Revolution, but really any 8 00:00:36,800 --> 00:00:40,680 Speaker 1: big event and definitively carve out exactly when it began, 9 00:00:41,560 --> 00:00:44,599 Speaker 1: because history just doesn't work like that. Things develop and 10 00:00:44,720 --> 00:00:48,400 Speaker 1: bleed into one another. But at any rate, generally speaking, 11 00:00:48,400 --> 00:00:51,760 Speaker 1: we tend to look at seventeen seventeen fifties somewhere around 12 00:00:51,800 --> 00:00:56,120 Speaker 1: there as the beginning of the Industrial Revolution. Now, in 13 00:00:56,160 --> 00:01:00,680 Speaker 1: that last episode, I focused mainly on the textile industry 14 00:01:00,720 --> 00:01:03,880 Speaker 1: because it's a great illustration of how quickly things changed 15 00:01:04,319 --> 00:01:07,320 Speaker 1: just within a few decades and went from something that 16 00:01:07,400 --> 00:01:10,640 Speaker 1: used to be a specialized skill among weavers that would 17 00:01:10,640 --> 00:01:14,360 Speaker 1: do you know, maybe a couple would work together, uh, 18 00:01:14,640 --> 00:01:16,399 Speaker 1: but that would be it, and it would be something 19 00:01:16,400 --> 00:01:19,039 Speaker 1: that would be produced on a very small scale, to 20 00:01:19,440 --> 00:01:22,800 Speaker 1: a full blown industry which would end up employing thousands 21 00:01:22,880 --> 00:01:26,880 Speaker 1: of people. Now, in this week's episode, we're gonna look 22 00:01:26,920 --> 00:01:30,720 Speaker 1: more closely at how iron shaped the Industrial Revolution and 23 00:01:30,760 --> 00:01:36,240 Speaker 1: how innovations and inventions in the iron industry really changed things. 24 00:01:36,280 --> 00:01:40,280 Speaker 1: And it's it's fascinating and also kind of complicated. Now, 25 00:01:40,319 --> 00:01:43,920 Speaker 1: first of all, iron is the second most common metal 26 00:01:44,319 --> 00:01:48,360 Speaker 1: in the Earth's crust. The most common would be aluminum. 27 00:01:49,040 --> 00:01:52,640 Speaker 1: But we would never really use chemically pure iron, you know, 28 00:01:52,640 --> 00:01:57,720 Speaker 1: the fe stuff to build anything of any significance. And 29 00:01:57,760 --> 00:02:00,880 Speaker 1: that's because of a couple of things. Pure iron is 30 00:02:00,920 --> 00:02:03,720 Speaker 1: really malleable, so that it means it's really easy to shape, 31 00:02:03,720 --> 00:02:08,359 Speaker 1: so that's good. And you can even cut pure iron 32 00:02:08,600 --> 00:02:11,320 Speaker 1: using something like a knife. If you've got a hunk 33 00:02:11,440 --> 00:02:14,880 Speaker 1: of chemically pure iron, you can cut through it. It 34 00:02:14,919 --> 00:02:17,239 Speaker 1: does take some effort, it's not like it's gonna slice 35 00:02:17,240 --> 00:02:20,359 Speaker 1: through like butta, but you can do it. You can 36 00:02:20,480 --> 00:02:23,840 Speaker 1: use a hammer to beat pure iron into sheets, or 37 00:02:23,960 --> 00:02:27,760 Speaker 1: you can even draw it into wires. And it's great stuff. 38 00:02:27,760 --> 00:02:31,160 Speaker 1: I mean, it conducts heat, it conducts electricity. It's also 39 00:02:31,320 --> 00:02:34,120 Speaker 1: really easy to magnetize, so it's got a lot of uses. 40 00:02:35,080 --> 00:02:38,800 Speaker 1: But it isn't strong or hard enough in order to 41 00:02:38,919 --> 00:02:43,359 Speaker 1: use for building structures like bridges or buildings or canals 42 00:02:43,480 --> 00:02:47,560 Speaker 1: or or even common tools. It's not strong enough to 43 00:02:47,560 --> 00:02:50,160 Speaker 1: to do that. It will end up bending too too much. 44 00:02:50,560 --> 00:02:53,359 Speaker 1: So all of that is kind of a moot point 45 00:02:54,160 --> 00:02:57,400 Speaker 1: because there's something else about iron that gives it a 46 00:02:57,480 --> 00:03:01,799 Speaker 1: huge drawback. We don't see much pure iron because it's 47 00:03:01,800 --> 00:03:06,640 Speaker 1: got a habit of getting really familiar with oxygen. Oxygen 48 00:03:06,720 --> 00:03:10,880 Speaker 1: corrodes iron, particularly in moist conditions, so that causes a 49 00:03:10,960 --> 00:03:15,519 Speaker 1: chemical reaction in which pure iron forms an iron oxide 50 00:03:15,560 --> 00:03:19,440 Speaker 1: that we call rust. So that's essentially what's happening, is 51 00:03:19,480 --> 00:03:23,520 Speaker 1: this chemical reaction with iron and oxygen creates this iron 52 00:03:23,560 --> 00:03:27,359 Speaker 1: oxide of rust that we don't really want. You know, 53 00:03:27,400 --> 00:03:29,560 Speaker 1: there's always about you know, you have to scrub down 54 00:03:29,639 --> 00:03:31,200 Speaker 1: the rust and get rid of it, or else it 55 00:03:31,280 --> 00:03:35,400 Speaker 1: just continues to corrode. Well, because iron reacts so readily 56 00:03:35,440 --> 00:03:38,560 Speaker 1: to oxygen, we don't mind iron in its pure form. 57 00:03:38,600 --> 00:03:40,640 Speaker 1: In fact, we just we don't find it because it 58 00:03:40,720 --> 00:03:44,720 Speaker 1: oxydizes so quickly. Instead, we mind iron oxides that are 59 00:03:44,760 --> 00:03:49,080 Speaker 1: locked inside various types of ore, including hematite, which is 60 00:03:49,160 --> 00:03:54,000 Speaker 1: the most plentiful ore that contains iron, limonite or limonite, 61 00:03:54,040 --> 00:03:56,080 Speaker 1: depending on how you want to pronounce it, sometimes called 62 00:03:56,160 --> 00:04:00,440 Speaker 1: bog iron and magnetite, which is also known as load stone, 63 00:04:00,520 --> 00:04:03,240 Speaker 1: among others. There are a few other versions of iron 64 00:04:03,240 --> 00:04:06,640 Speaker 1: ore as well. Not all ores contain the same percentage 65 00:04:06,640 --> 00:04:09,840 Speaker 1: of iron by volume, and we mine iron both in 66 00:04:10,000 --> 00:04:13,480 Speaker 1: underground mines and in surface mining. It all depends upon 67 00:04:13,560 --> 00:04:16,440 Speaker 1: where you are and where the iron deposits. Happened to 68 00:04:16,480 --> 00:04:20,760 Speaker 1: be now, the iron ore in Britain, because that again 69 00:04:20,960 --> 00:04:25,360 Speaker 1: is where the Industrial Revolution began, had really high concentrations 70 00:04:25,400 --> 00:04:29,320 Speaker 1: of sulfur and phosphorus, and both of those things will 71 00:04:29,400 --> 00:04:32,400 Speaker 1: make iron brittle if you don't get rid of them. 72 00:04:32,880 --> 00:04:36,680 Speaker 1: So until the Industrial Revolution, iron masters hadn't really quite 73 00:04:36,760 --> 00:04:39,840 Speaker 1: worked out how to do that on an efficient basis. 74 00:04:40,839 --> 00:04:43,560 Speaker 1: For that reason, British iron was often used in very 75 00:04:43,680 --> 00:04:47,960 Speaker 1: cheap items like nails. Now, this was also a little 76 00:04:47,960 --> 00:04:51,599 Speaker 1: tricky because iron making iron required a lot of labor, 77 00:04:51,640 --> 00:04:55,200 Speaker 1: a lot of backbreaking hard work, and that drove up 78 00:04:55,240 --> 00:04:58,760 Speaker 1: the price of the final product. So Britain was starting 79 00:04:58,800 --> 00:05:03,880 Speaker 1: to supplement its own iron supplies by importing about half 80 00:05:03,920 --> 00:05:06,840 Speaker 1: of all the iron that was using from Sweden. The 81 00:05:06,920 --> 00:05:10,240 Speaker 1: iron from Sweden did not have the high concentrations of 82 00:05:10,279 --> 00:05:14,640 Speaker 1: sulfur or phosphorus, so it wasn't as problematic, and Britain 83 00:05:14,680 --> 00:05:17,680 Speaker 1: just couldn't produce enough of its own despite ample supplies 84 00:05:17,720 --> 00:05:21,440 Speaker 1: of iron ore. Now, once we get hold of iron ore, 85 00:05:22,120 --> 00:05:25,120 Speaker 1: we have to smelt it. That's in order for us 86 00:05:25,120 --> 00:05:27,520 Speaker 1: to get to the iron that's inside of it. Now, 87 00:05:27,520 --> 00:05:30,440 Speaker 1: this involves heating the ore up to the melting point 88 00:05:30,520 --> 00:05:34,880 Speaker 1: of iron. We also use fuels that will produce chemicals 89 00:05:34,880 --> 00:05:38,520 Speaker 1: that can bond with the iron during this process, which 90 00:05:38,720 --> 00:05:44,440 Speaker 1: changes iron's physical characteristics. We're talking chemical reactions here, and 91 00:05:44,440 --> 00:05:48,120 Speaker 1: what we're really doing is creating iron alloys. And an 92 00:05:48,160 --> 00:05:51,760 Speaker 1: alloy is a mixture that has a metal with something else. 93 00:05:51,800 --> 00:05:54,640 Speaker 1: Sometimes it's another metal, sometimes it's a different substance. But 94 00:05:54,720 --> 00:05:58,800 Speaker 1: these are chemical mixtures that have their own features that 95 00:05:59,040 --> 00:06:04,320 Speaker 1: are a front from the features of the individual elements 96 00:06:04,839 --> 00:06:08,880 Speaker 1: or or ingredients in that mixture, so you're getting something new. 97 00:06:09,880 --> 00:06:13,680 Speaker 1: The main ingredient we mix with iron to produce useful 98 00:06:13,760 --> 00:06:16,560 Speaker 1: material is carbon, and if you get the mix of 99 00:06:16,600 --> 00:06:20,360 Speaker 1: carbon to iron just right, you produce steel. Steel is 100 00:06:20,400 --> 00:06:25,120 Speaker 1: an iron alloy that has around two or less carbon 101 00:06:25,279 --> 00:06:27,880 Speaker 1: in it. Other types of iron hab between two to 102 00:06:27,960 --> 00:06:30,800 Speaker 1: four percent of carbon in the alloy, and mixing other 103 00:06:30,880 --> 00:06:34,640 Speaker 1: metals or substances will create different types of steel or iron. 104 00:06:35,600 --> 00:06:40,479 Speaker 1: So how do you mix carbon into the iron? What 105 00:06:40,600 --> 00:06:43,240 Speaker 1: exactly are you doing here is there's some sort of 106 00:06:44,080 --> 00:06:46,440 Speaker 1: powder that you're pouring in. Well, one way is by 107 00:06:46,520 --> 00:06:51,080 Speaker 1: using a carbon rich fuel as the means of heating 108 00:06:51,120 --> 00:06:53,640 Speaker 1: up your iron to melt it in the first place. 109 00:06:53,680 --> 00:06:55,479 Speaker 1: So if you're using something a fuel that has a 110 00:06:55,480 --> 00:06:58,360 Speaker 1: lot of carbon in it, then some of that carbon 111 00:06:58,360 --> 00:07:02,800 Speaker 1: gets transferred into the iron as it melts. Charcoal is 112 00:07:02,800 --> 00:07:07,679 Speaker 1: a great example, and iron masters in Britain and really 113 00:07:08,000 --> 00:07:12,080 Speaker 1: all over Europe relied very heavily on charcoal for centuries 114 00:07:12,120 --> 00:07:15,760 Speaker 1: when smelting iron ore. But if you remember from our 115 00:07:15,840 --> 00:07:19,280 Speaker 1: last episode, I talked about a man named Abraham Darby 116 00:07:19,440 --> 00:07:23,280 Speaker 1: who came up with an alternative to charcoal, and it 117 00:07:23,360 --> 00:07:27,400 Speaker 1: was coke. Now, coke is a fuel product you make 118 00:07:27,920 --> 00:07:31,400 Speaker 1: by baking coal in an airless oven or furnace at 119 00:07:31,440 --> 00:07:35,640 Speaker 1: a really high temperature, and at that high temperature, some 120 00:07:35,760 --> 00:07:38,640 Speaker 1: of the coal begins to ash. That ash will end 121 00:07:38,760 --> 00:07:43,360 Speaker 1: up melding with the the coal itself and it converts 122 00:07:43,400 --> 00:07:47,720 Speaker 1: into this other fuel called coke, which is once it 123 00:07:47,760 --> 00:07:51,360 Speaker 1: cools down, grayish in color and has a very porous structure. 124 00:07:51,680 --> 00:07:56,280 Speaker 1: When you burn coke, it creates carbon monoxide, among other things, 125 00:07:56,280 --> 00:08:00,400 Speaker 1: which is important in this process of creating iron useful iron. 126 00:08:01,680 --> 00:08:04,680 Speaker 1: But why would anyone worry about switching from charcoal to 127 00:08:04,760 --> 00:08:07,280 Speaker 1: coke in the first place. I mean, charcoal is pretty simple. 128 00:08:07,320 --> 00:08:10,800 Speaker 1: You just have to burn wood to make charcoal. Uh. 129 00:08:10,840 --> 00:08:14,080 Speaker 1: And in fact, this is where the problem would come in. 130 00:08:14,080 --> 00:08:20,040 Speaker 1: In order to fuel a single iron works for one year, 131 00:08:20,600 --> 00:08:24,480 Speaker 1: it would take two acres of forest to supply enough 132 00:08:24,560 --> 00:08:29,240 Speaker 1: charcoal for operations. So for one iron works, you would 133 00:08:29,240 --> 00:08:32,560 Speaker 1: need two hundred acres of woods. And keep in mind 134 00:08:32,640 --> 00:08:35,320 Speaker 1: that once you've gone through that that two acres of 135 00:08:35,360 --> 00:08:38,160 Speaker 1: forests in a year, you're not gonna be able to 136 00:08:38,240 --> 00:08:41,199 Speaker 1: use those same two hundred acres the next year because 137 00:08:41,200 --> 00:08:44,000 Speaker 1: it's going to take time for that forest to grow back. 138 00:08:44,880 --> 00:08:49,079 Speaker 1: So we saw a steady decrease in the forests of 139 00:08:49,120 --> 00:08:52,959 Speaker 1: Britain during this time period. At this time, iron works 140 00:08:52,960 --> 00:08:56,600 Speaker 1: were mostly located in forests because it was cheaper to 141 00:08:56,679 --> 00:08:59,880 Speaker 1: ship the iron ore and iron from the iron work 142 00:09:00,160 --> 00:09:02,000 Speaker 1: or to the iron works, and from the iron works 143 00:09:02,360 --> 00:09:06,520 Speaker 1: then it was to ship charcoal around, so they located 144 00:09:06,520 --> 00:09:09,240 Speaker 1: the iron works near the fuel, not the iron ore, 145 00:09:09,440 --> 00:09:14,640 Speaker 1: which seems counterintuitive at first, but eventually the growth of 146 00:09:14,640 --> 00:09:18,559 Speaker 1: the iron industry and the fact that more and more 147 00:09:19,559 --> 00:09:23,320 Speaker 1: people were building ships during this time period for England 148 00:09:23,880 --> 00:09:25,959 Speaker 1: meant that England was using up more wood than it 149 00:09:26,000 --> 00:09:30,839 Speaker 1: could replenish. So charcoal became more expensive because forests were 150 00:09:30,840 --> 00:09:35,080 Speaker 1: being chopped down. Wood was becoming a scarce commodity comparatively 151 00:09:35,160 --> 00:09:38,040 Speaker 1: speaking compared to how it had been in previous centuries, 152 00:09:38,559 --> 00:09:41,760 Speaker 1: so it became really expensive to use forests just to 153 00:09:41,800 --> 00:09:45,960 Speaker 1: generate charcoal. So an alternative fuel was definitely needed to 154 00:09:46,120 --> 00:09:51,680 Speaker 1: make British iron and actual commodity. Now. Some iron masters 155 00:09:51,720 --> 00:09:56,720 Speaker 1: tried using coal as fuel, but burning coal produces sulfur, 156 00:09:56,960 --> 00:09:59,800 Speaker 1: and that sulfur would react to the melted iron ore 157 00:09:59,840 --> 00:10:01,760 Speaker 1: and produce an iron that was too brittle to be 158 00:10:01,840 --> 00:10:06,400 Speaker 1: of much use. Coke, however, didn't produce nearly as much 159 00:10:06,440 --> 00:10:10,120 Speaker 1: sulfur when burned, and the carbon monoxide coke produces when 160 00:10:10,160 --> 00:10:12,360 Speaker 1: burned would mix with a melted iron ore to create 161 00:10:12,520 --> 00:10:16,120 Speaker 1: useful iron. And if you listen to that last episode, 162 00:10:16,760 --> 00:10:19,800 Speaker 1: you heard that Abraham Darby had developed a process for 163 00:10:19,920 --> 00:10:23,000 Speaker 1: making pig iron by using coke as the fuel. While 164 00:10:23,120 --> 00:10:27,000 Speaker 1: smelting iron ore, but his approach wasn't adopted by the 165 00:10:27,040 --> 00:10:30,760 Speaker 1: iron industry during his lifetime. There are a couple of 166 00:10:30,800 --> 00:10:34,040 Speaker 1: reasons for that that, you know, the iron industry didn't 167 00:10:34,080 --> 00:10:37,959 Speaker 1: immediately swap to using coke instead of charcoal. One of 168 00:10:38,000 --> 00:10:41,640 Speaker 1: those reasons is that Darby pretty much kept his process 169 00:10:41,640 --> 00:10:46,360 Speaker 1: a secret and only told his son, Abraham Darby the second, 170 00:10:46,559 --> 00:10:49,959 Speaker 1: how to do it. At the time, anyone wanted to, 171 00:10:50,160 --> 00:10:52,400 Speaker 1: you know, get an advantage over their competitors. What they 172 00:10:52,400 --> 00:10:55,200 Speaker 1: did was they kept their methods secret. Some people would 173 00:10:55,240 --> 00:10:58,680 Speaker 1: choose to patent ideas to protect them. Others decided that 174 00:10:58,720 --> 00:11:02,000 Speaker 1: patents were bad because if you if you file a patent, 175 00:11:02,240 --> 00:11:05,280 Speaker 1: the information on how you do something becomes public knowledge 176 00:11:05,840 --> 00:11:10,199 Speaker 1: and eventually passes into the public domain. So rather than 177 00:11:10,280 --> 00:11:13,079 Speaker 1: patent of process, some people would try and keep it 178 00:11:13,160 --> 00:11:16,800 Speaker 1: a secret. That's what Derby did. But the other reason 179 00:11:16,840 --> 00:11:19,640 Speaker 1: is that Darby didn't live to a very ripe old age. 180 00:11:19,720 --> 00:11:23,480 Speaker 1: He actually had a really long illness and died at 181 00:11:23,559 --> 00:11:29,400 Speaker 1: age thirty eight in seventeen seventeen. Now, his grandson, Abraham 182 00:11:29,480 --> 00:11:32,840 Speaker 1: Derby the third would build the first iron bridge in 183 00:11:32,880 --> 00:11:36,640 Speaker 1: the late seventeen seventies, but the Derby's method was really 184 00:11:36,640 --> 00:11:39,640 Speaker 1: only good for creating a particular type of iron called 185 00:11:39,880 --> 00:11:42,840 Speaker 1: cast iron. And I'll talk more about what cast iron 186 00:11:42,960 --> 00:11:46,640 Speaker 1: is in just a minute, but first, let's talk about 187 00:11:46,720 --> 00:11:50,040 Speaker 1: the smelting process, all right. So let's say you've got 188 00:11:50,080 --> 00:11:53,440 Speaker 1: yourself an iron furnace. Typically we would talk about a 189 00:11:53,480 --> 00:11:59,400 Speaker 1: blast furnace. Blast furnaces are really giant cylinders. We're talking 190 00:11:59,600 --> 00:12:02,080 Speaker 1: some of them being around thirty to forty ft tall 191 00:12:02,160 --> 00:12:06,400 Speaker 1: and to thirty ft square at the base. Often built 192 00:12:06,760 --> 00:12:10,360 Speaker 1: into the side of a hill. So that way, in 193 00:12:10,440 --> 00:12:14,640 Speaker 1: order to bring materials to the blast furnace, which you 194 00:12:14,640 --> 00:12:18,360 Speaker 1: would deposit in the top of the furnace, you would 195 00:12:18,520 --> 00:12:21,480 Speaker 1: climb the hill, as opposed to putting scaffolding up or 196 00:12:21,520 --> 00:12:23,800 Speaker 1: a long ramp or however you would you know, be 197 00:12:23,920 --> 00:12:26,120 Speaker 1: able to have an access point to get to the 198 00:12:26,160 --> 00:12:29,520 Speaker 1: top of the furnace. Now, if you want to imagine 199 00:12:29,520 --> 00:12:32,040 Speaker 1: what these things look like, they did like a look 200 00:12:32,120 --> 00:12:35,360 Speaker 1: like a tapering cylinder. So the top is a bit 201 00:12:35,480 --> 00:12:40,000 Speaker 1: narrower than the bottom. Uh the topmost portion of the 202 00:12:40,040 --> 00:12:42,760 Speaker 1: cylinder is called the shaft, and that's where you would 203 00:12:42,800 --> 00:12:46,400 Speaker 1: feed the fuel, the iron ore and some other materials 204 00:12:46,440 --> 00:12:50,600 Speaker 1: called flux, which is typically limestone. The purpose of the 205 00:12:50,640 --> 00:12:54,400 Speaker 1: flux is to absorb some of the other elements inside 206 00:12:54,400 --> 00:12:58,160 Speaker 1: the iron ore that you don't want corrupting your iron. 207 00:12:58,240 --> 00:13:01,160 Speaker 1: You don't want it to uh mixed with the iron 208 00:13:01,320 --> 00:13:04,439 Speaker 1: so that it makes it have properties that you weren't intending. 209 00:13:05,000 --> 00:13:09,040 Speaker 1: So you've got your your flux, your fuel in this 210 00:13:09,080 --> 00:13:12,280 Speaker 1: case coke or charcoal, and in the iron ore itself. 211 00:13:13,360 --> 00:13:15,720 Speaker 1: You would put all that down the shaft. If you 212 00:13:15,840 --> 00:13:19,640 Speaker 1: look down the cylinder, then the next section is called 213 00:13:19,880 --> 00:13:25,640 Speaker 1: the bosch. This is a roughly circular chamber where uh 214 00:13:25,840 --> 00:13:29,679 Speaker 1: it gets incredibly hot. And below the bosch, at the 215 00:13:29,720 --> 00:13:34,400 Speaker 1: base of the blast furnace was the hearth or crucible, 216 00:13:34,440 --> 00:13:37,080 Speaker 1: and that's where the molten iron would accumulate before being 217 00:13:37,160 --> 00:13:39,960 Speaker 1: drawn off by the iron master. Drawn off just means 218 00:13:40,000 --> 00:13:46,840 Speaker 1: essentially drained from the furnace chamber. So this was actually 219 00:13:46,880 --> 00:13:50,600 Speaker 1: a pretty complicated process. Uh. In fact, they were called 220 00:13:50,600 --> 00:13:54,920 Speaker 1: blast furnaces because you would blow large drafts of air 221 00:13:55,360 --> 00:13:59,280 Speaker 1: into the furnace and what we're called blasts. The earliest 222 00:13:59,280 --> 00:14:03,160 Speaker 1: blast furnaces where cold air furnaces, meaning that the the 223 00:14:03,280 --> 00:14:06,600 Speaker 1: air being blown into the furnace had not been preheated 224 00:14:06,600 --> 00:14:09,400 Speaker 1: in any way. The air would typically be forced through 225 00:14:09,440 --> 00:14:12,360 Speaker 1: an entry point that's down the cylinder. It's not at 226 00:14:12,360 --> 00:14:16,960 Speaker 1: the top, so you're not blowing air down into a chimney. Rather, 227 00:14:17,040 --> 00:14:20,640 Speaker 1: you would have an entry point inside the furnace and 228 00:14:20,800 --> 00:14:23,640 Speaker 1: air would come in there towards the bottom. You want 229 00:14:23,680 --> 00:14:27,640 Speaker 1: it near the bottom to fan the flames, and that 230 00:14:27,680 --> 00:14:29,680 Speaker 1: would allow you to keep the fire burning at the 231 00:14:29,760 --> 00:14:33,000 Speaker 1: right temperature. And you would do this with an enormous 232 00:14:33,200 --> 00:14:38,080 Speaker 1: set of bellows. So you've probably seen bellows. These are 233 00:14:38,160 --> 00:14:44,040 Speaker 1: the devices made to actually blow air into a an area, 234 00:14:44,160 --> 00:14:48,440 Speaker 1: usually some form of furnace or fire that would provide 235 00:14:48,440 --> 00:14:50,960 Speaker 1: the blast of air. And in the early Industrial Revolution 236 00:14:51,000 --> 00:14:53,640 Speaker 1: they were powered by a water wheel. And when I 237 00:14:53,720 --> 00:14:56,120 Speaker 1: say an enormous pair of bellows, I mean we're talking 238 00:14:56,640 --> 00:15:00,000 Speaker 1: a big, big piece of machinery. They would be more 239 00:15:00,040 --> 00:15:03,200 Speaker 1: than twenty ft long and four or five ft wide, 240 00:15:04,160 --> 00:15:08,880 Speaker 1: So these were huge and would create very powerful blasts 241 00:15:08,960 --> 00:15:12,280 Speaker 1: of air. Now, later iron masters would actually rely upon 242 00:15:12,400 --> 00:15:15,640 Speaker 1: steam engines to power a blower for the furnace. But 243 00:15:15,680 --> 00:15:18,400 Speaker 1: we'll talk more about steam engines towards the end of 244 00:15:18,400 --> 00:15:23,480 Speaker 1: this episode. So if you wanted to start up in ironworks. 245 00:15:23,960 --> 00:15:26,440 Speaker 1: You've just you've just decided to get into the business, 246 00:15:26,560 --> 00:15:30,600 Speaker 1: and you're an eighteenth century England, then what you would 247 00:15:30,640 --> 00:15:34,240 Speaker 1: need to do is build your blast furnace in a 248 00:15:34,280 --> 00:15:38,240 Speaker 1: in a good location, get all the stuff ready, like 249 00:15:38,280 --> 00:15:41,080 Speaker 1: the bellows and everything all prepared, and then you would 250 00:15:41,120 --> 00:15:43,680 Speaker 1: need to get your furnace up to the right temperature 251 00:15:44,080 --> 00:15:49,080 Speaker 1: before you actually started to add iron ore. Uh. You 252 00:15:49,600 --> 00:15:52,800 Speaker 1: would do this in a process that was called blowing in. 253 00:15:53,760 --> 00:15:56,200 Speaker 1: Now that involved bringing a large amount of fuel into 254 00:15:56,240 --> 00:15:59,480 Speaker 1: the furnace, whether it's charcoal or coke or whatever. You 255 00:15:59,520 --> 00:16:01,880 Speaker 1: would have to ignite the fuel and allow it to 256 00:16:02,440 --> 00:16:06,560 Speaker 1: gradually heat the furnace over about a week's worth of time, 257 00:16:07,520 --> 00:16:10,400 Speaker 1: and once it was up to the proper temperature, you 258 00:16:10,400 --> 00:16:13,080 Speaker 1: could finally get started with iron working. And when you're 259 00:16:13,080 --> 00:16:16,160 Speaker 1: ready to smell iron, you feed the fuel, flux and 260 00:16:16,240 --> 00:16:19,000 Speaker 1: iron ore into the top of the furnace. You're essentially 261 00:16:19,080 --> 00:16:24,160 Speaker 1: dumping things down this the cylinder, this chimney. Now, as 262 00:16:24,200 --> 00:16:26,720 Speaker 1: those materials fall through the length of the furnace, they 263 00:16:26,760 --> 00:16:29,000 Speaker 1: begin to heat up. There's a lot of very hot 264 00:16:29,080 --> 00:16:32,880 Speaker 1: gases that are rising up through this cylinder, and the 265 00:16:32,920 --> 00:16:36,280 Speaker 1: material passes through those hot gases getting hot before they 266 00:16:36,320 --> 00:16:41,160 Speaker 1: even get toward the heart the crucible, the fuel begins 267 00:16:41,200 --> 00:16:44,240 Speaker 1: to burn and the iron starts to heat up to 268 00:16:44,360 --> 00:16:47,760 Speaker 1: melting temperature. The iron ore reacts with the charcoal or 269 00:16:47,760 --> 00:16:50,960 Speaker 1: the coke, and that absorbs the oxygen in the iron 270 00:16:51,000 --> 00:16:54,240 Speaker 1: oxide that was locked away inside the iron ore. Now 271 00:16:54,280 --> 00:16:57,800 Speaker 1: this is a process called reduction. And while you're left 272 00:16:57,840 --> 00:17:02,400 Speaker 1: with is liquid iron and slag. Slag is actually not 273 00:17:02,440 --> 00:17:04,199 Speaker 1: that hard to get rid of. You would think that 274 00:17:04,240 --> 00:17:09,520 Speaker 1: this is a big, messy, slushy liquid that's molten hot, 275 00:17:09,880 --> 00:17:12,720 Speaker 1: but in fact liquid iron is very heavy and slag 276 00:17:12,760 --> 00:17:15,200 Speaker 1: would float to the top, so you'd have the liquid 277 00:17:15,240 --> 00:17:17,920 Speaker 1: iron underneath and the slag on top. When you are 278 00:17:18,000 --> 00:17:21,240 Speaker 1: ready to draw off the molten iron, you would open 279 00:17:21,320 --> 00:17:24,679 Speaker 1: up a tap hole located in the heart level of 280 00:17:24,720 --> 00:17:29,200 Speaker 1: the blast furnace, so towards the base of this cylinder. 281 00:17:29,840 --> 00:17:35,120 Speaker 1: And typically these taps also had a little gate on them, 282 00:17:35,320 --> 00:17:38,040 Speaker 1: and the gate would go up and down, and by 283 00:17:38,080 --> 00:17:41,080 Speaker 1: setting the gate at the right height, you can allow 284 00:17:41,280 --> 00:17:43,879 Speaker 1: the molten iron to pass through and it would hold 285 00:17:43,920 --> 00:17:46,600 Speaker 1: back the slag. So that way you just get the 286 00:17:46,600 --> 00:17:49,400 Speaker 1: molten iron and the slag is left behind. Because again 287 00:17:49,440 --> 00:17:52,480 Speaker 1: the slag is floating at the top of this molten material, 288 00:17:53,359 --> 00:17:56,320 Speaker 1: So that molten iron would then run through a channel 289 00:17:57,160 --> 00:18:01,000 Speaker 1: a trench essentially, and branch off into smaller channels on 290 00:18:01,080 --> 00:18:05,120 Speaker 1: either side that acted as molds. So imagine that you've 291 00:18:05,200 --> 00:18:12,240 Speaker 1: dug into some sand, uh some some some shapes for ingots, 292 00:18:12,280 --> 00:18:15,520 Speaker 1: and you draw off this molten iron. It flows down 293 00:18:15,600 --> 00:18:18,720 Speaker 1: a large channel and then splits off into these smaller 294 00:18:18,800 --> 00:18:23,120 Speaker 1: channels that are inget molds. Essentially, that cooling iron would 295 00:18:23,160 --> 00:18:27,359 Speaker 1: solidify into the ingots, and those ingots were called pigs 296 00:18:28,680 --> 00:18:32,280 Speaker 1: And the iron is referred to as pig iron. And 297 00:18:32,320 --> 00:18:35,200 Speaker 1: you might wonder, well, where did this name come from? 298 00:18:35,200 --> 00:18:38,080 Speaker 1: Why is it pig iron? Is it dirty iron? What? 299 00:18:38,240 --> 00:18:40,919 Speaker 1: What's the deal? Well, the reason for the name is 300 00:18:40,920 --> 00:18:44,400 Speaker 1: that iron workers thought that the the little channels leading 301 00:18:44,440 --> 00:18:48,920 Speaker 1: away from the central channel were similar to suckling piglets 302 00:18:48,960 --> 00:18:52,280 Speaker 1: that were feeding from a sow. That the idea that 303 00:18:52,320 --> 00:18:56,800 Speaker 1: these little splits, these channels were like piglets. And that's 304 00:18:56,800 --> 00:19:02,280 Speaker 1: why it's called pig iron. I am not making that up. 305 00:19:02,440 --> 00:19:05,320 Speaker 1: Pig iron is sort of a transitional point for usable iron. 306 00:19:05,400 --> 00:19:09,480 Speaker 1: By the way, it's stronger than pure iron by about 307 00:19:09,520 --> 00:19:12,360 Speaker 1: a hundred times, but it's still too weak to be 308 00:19:12,920 --> 00:19:18,080 Speaker 1: of practical use for certain certain purposes like that. You 309 00:19:18,119 --> 00:19:20,680 Speaker 1: can use it for tools and stuff, but you typically 310 00:19:20,680 --> 00:19:24,760 Speaker 1: would use pig iron again by reheating it and doing 311 00:19:24,800 --> 00:19:28,679 Speaker 1: something else with it. Now, the next basic type of 312 00:19:28,720 --> 00:19:32,720 Speaker 1: iron after pig iron is cast iron, which is really 313 00:19:32,760 --> 00:19:35,800 Speaker 1: not that different from pig iron. Uh. It's the stuff 314 00:19:35,840 --> 00:19:39,119 Speaker 1: that the Darbies were making in their iron works. It 315 00:19:39,160 --> 00:19:42,400 Speaker 1: has the same high carbon content around three to four 316 00:19:42,480 --> 00:19:46,080 Speaker 1: percent as pig iron does. Now there are a lot 317 00:19:46,119 --> 00:19:49,200 Speaker 1: of examples of stuff made from cast iron. Cast iron 318 00:19:49,240 --> 00:19:52,199 Speaker 1: skillets are probably my favorite version of something made from 319 00:19:52,200 --> 00:19:56,960 Speaker 1: this material. And you would typically make a cast iron 320 00:19:57,000 --> 00:20:01,160 Speaker 1: object by pouring the iron into a mold and allowing 321 00:20:01,200 --> 00:20:05,280 Speaker 1: it to cool in that shape. And the reason you 322 00:20:05,280 --> 00:20:08,439 Speaker 1: would want to do that is because cast iron is 323 00:20:08,560 --> 00:20:11,800 Speaker 1: hard and it's brittle, which makes it very difficult to 324 00:20:11,920 --> 00:20:15,280 Speaker 1: shape even when you heat it up. So if you 325 00:20:15,480 --> 00:20:19,280 Speaker 1: pour the molten material into a mold so that it 326 00:20:19,320 --> 00:20:22,680 Speaker 1: takes whatever shape you want and let it cool, you're 327 00:20:22,800 --> 00:20:25,119 Speaker 1: in good shape. But if you let it cool at 328 00:20:25,160 --> 00:20:27,960 Speaker 1: all and then you try and work with it, it 329 00:20:28,000 --> 00:20:32,280 Speaker 1: tends to break. It tends to resist being being shaped, 330 00:20:32,800 --> 00:20:36,600 Speaker 1: so it's not terribly useful in that case. Um, So 331 00:20:37,280 --> 00:20:40,119 Speaker 1: that's why it's called cast iron. It's best used if 332 00:20:40,160 --> 00:20:43,240 Speaker 1: you cast it into molds. Cast iron, by the way, 333 00:20:43,280 --> 00:20:46,840 Speaker 1: is also prone to rust, which made it less useful 334 00:20:46,880 --> 00:20:50,480 Speaker 1: for material that was constantly exposed to the elements or 335 00:20:50,560 --> 00:20:54,520 Speaker 1: was in damp areas. Now, the next type of iron 336 00:20:54,720 --> 00:20:59,800 Speaker 1: is wrought iron w r o U g HT wrought 337 00:20:59,800 --> 00:21:03,520 Speaker 1: eye like a wrought iron fence. We produce wrought iron 338 00:21:03,560 --> 00:21:06,399 Speaker 1: by taking pig iron and heating it up again in 339 00:21:06,480 --> 00:21:10,760 Speaker 1: a different type of iron works called a finery. Now 340 00:21:10,760 --> 00:21:13,000 Speaker 1: you'd heat the pig iron up to the liquid point 341 00:21:13,080 --> 00:21:16,439 Speaker 1: and mix it with other slag materials, which lowers the 342 00:21:16,520 --> 00:21:21,159 Speaker 1: carbon content. By introducing non carbon material you create a 343 00:21:21,200 --> 00:21:24,840 Speaker 1: new alloy and the overall percentage of carbon is reduced. 344 00:21:24,880 --> 00:21:28,800 Speaker 1: As a result, wrought iron is easier to work with 345 00:21:29,000 --> 00:21:32,520 Speaker 1: than cast iron, and it's not as susceptible to rusting. 346 00:21:33,480 --> 00:21:36,000 Speaker 1: Wrought iron ended up becoming the most important type of 347 00:21:36,040 --> 00:21:40,240 Speaker 1: iron in the Industrial Revolution until people finally figured out 348 00:21:40,760 --> 00:21:45,560 Speaker 1: how to make steel on a consistent and large scale basis, 349 00:21:45,600 --> 00:21:50,479 Speaker 1: So wrought iron ended up being really the king of iron. 350 00:21:50,520 --> 00:21:52,600 Speaker 1: Once people were able to do it on a large 351 00:21:52,680 --> 00:21:57,720 Speaker 1: enough and consistent enough basis. So what's the big deal 352 00:21:57,760 --> 00:22:01,920 Speaker 1: with steel? I mean, why wasn't why steel the material 353 00:22:01,960 --> 00:22:05,440 Speaker 1: of choice? Well, steel is just another alloy of iron. 354 00:22:05,520 --> 00:22:09,160 Speaker 1: First of all, it's not like it's a totally different material. 355 00:22:09,400 --> 00:22:12,680 Speaker 1: It's an alloy. It has less carbon in it than 356 00:22:12,720 --> 00:22:15,240 Speaker 1: other types of iron, like I mentioned before, less than 357 00:22:15,280 --> 00:22:19,320 Speaker 1: two and sometimes has other materials mixed in to create 358 00:22:19,359 --> 00:22:23,080 Speaker 1: the steel. Different types of steel used different materials mixed 359 00:22:23,119 --> 00:22:26,240 Speaker 1: in with the iron, and it gives it various properties. 360 00:22:26,960 --> 00:22:30,359 Speaker 1: People have been making steel in small amounts for centuries. 361 00:22:30,720 --> 00:22:33,639 Speaker 1: It's not like it was brand new in the Industrial Revolution, 362 00:22:33,720 --> 00:22:37,600 Speaker 1: but it was a laborious process and it was easy 363 00:22:37,640 --> 00:22:40,159 Speaker 1: to mess up. You can make errors that would produce 364 00:22:40,240 --> 00:22:44,840 Speaker 1: iron rather than steel. For a long time, people weren't 365 00:22:45,040 --> 00:22:51,200 Speaker 1: entirely uh certain of the what was causing the output 366 00:22:51,240 --> 00:22:54,400 Speaker 1: to be steel versus iron. Sometimes they just thought, oh, well, 367 00:22:54,400 --> 00:22:57,240 Speaker 1: this was a good batch of iron, or not realizing 368 00:22:57,280 --> 00:23:00,200 Speaker 1: that the process they were using, or the material else 369 00:23:00,240 --> 00:23:02,239 Speaker 1: they were, the fuel they were using, the materials they 370 00:23:02,240 --> 00:23:04,840 Speaker 1: were mixing with it, we're actually making a huge difference. 371 00:23:04,880 --> 00:23:08,040 Speaker 1: It took a long time of experimentation to figure out 372 00:23:08,040 --> 00:23:13,520 Speaker 1: the right approach. One man who improved steel making techniques 373 00:23:14,000 --> 00:23:19,200 Speaker 1: was Benjamin Huntsman, who opened a steel plant in Sheffield, England, 374 00:23:19,359 --> 00:23:24,679 Speaker 1: in seventeen forty. His steel was kind of controversial actually 375 00:23:24,720 --> 00:23:27,440 Speaker 1: at the time. His fellow countrymen considered the steel to 376 00:23:27,520 --> 00:23:31,639 Speaker 1: be too hard to be useful. These were people called cutlers, 377 00:23:31,720 --> 00:23:36,360 Speaker 1: who would take the steel produced by someone like Huntsman 378 00:23:36,880 --> 00:23:41,439 Speaker 1: and then try and shape it into useful tools, often 379 00:23:41,520 --> 00:23:44,439 Speaker 1: cutting tools. That was the main use of steel for 380 00:23:44,520 --> 00:23:48,320 Speaker 1: a really long time. But the cutlers said, no, the 381 00:23:48,400 --> 00:23:53,160 Speaker 1: steel is too hard, it's not any good. However, Huntsman 382 00:23:53,280 --> 00:23:57,800 Speaker 1: began to form relationships with cutlers who were in Europe, 383 00:23:58,119 --> 00:24:01,560 Speaker 1: not in England, so in in mainland Europe, and they 384 00:24:01,640 --> 00:24:04,800 Speaker 1: began to rely heavily on his steel and he started 385 00:24:04,800 --> 00:24:07,000 Speaker 1: to do a lot of business. Well. England at the 386 00:24:07,080 --> 00:24:12,000 Speaker 1: time was incredibly protective of its various industries. They wanted 387 00:24:12,040 --> 00:24:16,120 Speaker 1: to preserve their dominance in as many areas as possible, 388 00:24:16,160 --> 00:24:21,760 Speaker 1: including textiles and iron and uh and later on steam power. 389 00:24:22,560 --> 00:24:26,639 Speaker 1: So because of that, the cutlers in England began to 390 00:24:26,760 --> 00:24:32,600 Speaker 1: reconsider their feelings about the difficulty of working with Huntsman Steele, 391 00:24:33,520 --> 00:24:36,280 Speaker 1: so they began to use it as well. Now, Huntsman 392 00:24:36,359 --> 00:24:39,280 Speaker 1: tried to keep his methods a secret. He was one 393 00:24:39,280 --> 00:24:42,240 Speaker 1: of those people who decided never to patent his processes 394 00:24:42,720 --> 00:24:46,880 Speaker 1: because he wanted to try and maintain full control over them. However, 395 00:24:47,440 --> 00:24:51,320 Speaker 1: one of his competitors named Samuel Walker found out how 396 00:24:51,400 --> 00:24:55,520 Speaker 1: Huntsman was making his steel and began to copy him. 397 00:24:55,560 --> 00:24:59,560 Speaker 1: According to reports, Walker's work was never quite as good 398 00:24:59,600 --> 00:25:05,000 Speaker 1: as Huntsman's, but his steel was also sought after, and 399 00:25:05,119 --> 00:25:08,600 Speaker 1: so soon this technique of making steel began to spread 400 00:25:08,680 --> 00:25:13,119 Speaker 1: outward and more iron workers began to experiment making steel, 401 00:25:13,240 --> 00:25:15,679 Speaker 1: but at this stage they were still making it in 402 00:25:15,760 --> 00:25:21,680 Speaker 1: fairly small amounts. By the seventeen seventies, the iron industry 403 00:25:21,720 --> 00:25:25,439 Speaker 1: in Britain was booming. Coke was the fuel of choice 404 00:25:25,560 --> 00:25:29,720 Speaker 1: by this point, so this was decades after Darby had 405 00:25:29,800 --> 00:25:32,520 Speaker 1: first started using coke as fuel, and by the seventeen 406 00:25:32,560 --> 00:25:36,919 Speaker 1: seventies now everybody was really onto this and many iron 407 00:25:36,920 --> 00:25:40,480 Speaker 1: works were in production at the time. In Plymouth, a 408 00:25:40,560 --> 00:25:44,399 Speaker 1: man named Henry Court bought a small iron works just 409 00:25:44,520 --> 00:25:48,120 Speaker 1: outside the city and began to experiment with new methods 410 00:25:48,119 --> 00:25:51,520 Speaker 1: of producing wrought iron, and his experiments led to what 411 00:25:51,600 --> 00:25:56,639 Speaker 1: was called the puddling process. Now, this approach is a 412 00:25:56,720 --> 00:26:00,919 Speaker 1: little tricky to explain, particularly without the use of visual aids. 413 00:26:01,359 --> 00:26:04,680 Speaker 1: It involved heating refined iron in a furnace. So you 414 00:26:04,720 --> 00:26:07,600 Speaker 1: would first have to take iron ore and smelt it 415 00:26:07,640 --> 00:26:10,760 Speaker 1: through one of the processes that talked about earlier, and 416 00:26:10,800 --> 00:26:14,000 Speaker 1: then the refined iron you would get from that process 417 00:26:14,040 --> 00:26:18,080 Speaker 1: would be used as the main ingredient for this new process. 418 00:26:18,119 --> 00:26:21,440 Speaker 1: So you would take this refined iron uh and put 419 00:26:21,480 --> 00:26:23,359 Speaker 1: it in a furnace and mix it with some iron 420 00:26:23,400 --> 00:26:28,840 Speaker 1: oxides on purpose and stir the molten material using these 421 00:26:29,000 --> 00:26:33,080 Speaker 1: very long rods. And the rods had hooks on the end. 422 00:26:33,560 --> 00:26:38,719 Speaker 1: And we're called either puddling bars or rabble rebbels. So 423 00:26:39,400 --> 00:26:42,919 Speaker 1: I guess like the hamburglar. He says, rabble rabble right. Well, anyway, 424 00:26:43,000 --> 00:26:47,320 Speaker 1: they were called rabbels. You would have a worker hold 425 00:26:47,400 --> 00:26:50,679 Speaker 1: one of these long bars. Uh. They would sometimes be 426 00:26:50,760 --> 00:26:54,480 Speaker 1: called rabblers. This is not a joke, they really were, uh. 427 00:26:54,520 --> 00:26:57,280 Speaker 1: And of course you couldn't put them inside the furnace 428 00:26:57,359 --> 00:27:00,600 Speaker 1: they would burn up and die. So what they would 429 00:27:00,600 --> 00:27:04,119 Speaker 1: do is they use these working doors that were built 430 00:27:04,200 --> 00:27:06,879 Speaker 1: into the sides of the furnace that would allow you 431 00:27:06,920 --> 00:27:10,840 Speaker 1: to pass a rod through the door into the furnace 432 00:27:10,880 --> 00:27:13,760 Speaker 1: itself so that you could stir the molten material from 433 00:27:13,760 --> 00:27:18,159 Speaker 1: a safe distance UH and the rattlers would stir this 434 00:27:18,320 --> 00:27:24,640 Speaker 1: mixture as they would continue to blast air at the mixture, 435 00:27:25,040 --> 00:27:27,479 Speaker 1: and that would allow oxygen to react with the iron 436 00:27:27,520 --> 00:27:31,399 Speaker 1: oxides in the molten material, and impurities would form slag 437 00:27:31,600 --> 00:27:33,520 Speaker 1: that again would float on top of the iron or 438 00:27:33,560 --> 00:27:37,000 Speaker 1: would vaporize into gases that could be vented out of 439 00:27:37,080 --> 00:27:41,480 Speaker 1: the top of the furnace. During this process, carbon would 440 00:27:41,480 --> 00:27:44,840 Speaker 1: begin to burn off in the iron, and as the 441 00:27:44,880 --> 00:27:50,720 Speaker 1: carbon burns off, the melting temperature of the iron increases. So, 442 00:27:50,760 --> 00:27:54,360 Speaker 1: in other words, in order to keep that iron molten, 443 00:27:54,920 --> 00:27:57,440 Speaker 1: you would have to increase the temperature in the furnace. 444 00:27:57,640 --> 00:28:00,719 Speaker 1: And this is because the impurities that the carbon in 445 00:28:00,720 --> 00:28:04,320 Speaker 1: this case is getting burnt off and the melting point 446 00:28:04,359 --> 00:28:08,440 Speaker 1: for pure carbon is higher than the melting point of 447 00:28:08,720 --> 00:28:11,440 Speaker 1: or not pure carbon, but pure iron. The melting point 448 00:28:11,440 --> 00:28:14,960 Speaker 1: of pure iron is higher than it would be with 449 00:28:15,040 --> 00:28:18,400 Speaker 1: an iron carbon mix, So that meant that you had 450 00:28:18,440 --> 00:28:20,920 Speaker 1: to continue to increase the temperature in the furnace. You 451 00:28:20,960 --> 00:28:23,960 Speaker 1: would have to add more fuel to make the temperature 452 00:28:24,000 --> 00:28:27,440 Speaker 1: go higher, and you would continue to do this process 453 00:28:27,520 --> 00:28:30,920 Speaker 1: until you've burned off enough carbon so that the mixture 454 00:28:30,960 --> 00:28:36,320 Speaker 1: itself begins to change. It uh in in puddling terms, 455 00:28:36,400 --> 00:28:40,840 Speaker 1: it comes to nature. Now that means that the the 456 00:28:40,880 --> 00:28:44,600 Speaker 1: iron itself has very different qualities, and by change, I 457 00:28:44,600 --> 00:28:47,840 Speaker 1: mean it stops being a molten liquid instead becomes kind 458 00:28:47,840 --> 00:28:53,400 Speaker 1: of a spongy mass of iron. So it's still shapeable, 459 00:28:53,920 --> 00:28:58,520 Speaker 1: it's still very you know, soft compared to solid iron, 460 00:28:59,000 --> 00:29:01,600 Speaker 1: but it's no longer in lick would form and it's 461 00:29:01,640 --> 00:29:03,840 Speaker 1: at that point that the rabblers would have to hook 462 00:29:04,000 --> 00:29:08,239 Speaker 1: the masks using the rabbles or the puddling bars, and 463 00:29:08,320 --> 00:29:11,160 Speaker 1: once hooked, they then have to pull out these masses, 464 00:29:11,400 --> 00:29:16,200 Speaker 1: these these puddles or puddle balls rather of iron, which 465 00:29:16,240 --> 00:29:21,000 Speaker 1: were incredibly heavy. We're talking like eighty pounds or more. 466 00:29:21,960 --> 00:29:25,720 Speaker 1: And they would grab this stuff with the bar, pull 467 00:29:25,800 --> 00:29:29,800 Speaker 1: it out of the furnace and then take the puddle balls. 468 00:29:29,840 --> 00:29:35,080 Speaker 1: They're still incredibly hot to some massive hammers. Now, originally 469 00:29:35,120 --> 00:29:38,920 Speaker 1: those hammers were manually wielded by people who were known 470 00:29:38,960 --> 00:29:43,440 Speaker 1: as shinglers um, but eventually they would be used with 471 00:29:43,800 --> 00:29:47,160 Speaker 1: the water and steam powered hammers instead of manual labor, 472 00:29:47,560 --> 00:29:51,400 Speaker 1: which was good because being a shingler was it was 473 00:29:51,600 --> 00:29:54,480 Speaker 1: it was a specialized skill. But it also usually meant 474 00:29:54,480 --> 00:29:57,880 Speaker 1: you didn't live very long. You had a very strenuous, 475 00:29:57,960 --> 00:30:02,880 Speaker 1: difficult job with high degree of danger to it. So 476 00:30:04,320 --> 00:30:07,720 Speaker 1: the process of hammering the puddle balls would put them 477 00:30:07,720 --> 00:30:10,520 Speaker 1: into a shape that resembled roof shingles, which is where 478 00:30:10,560 --> 00:30:14,240 Speaker 1: the process kind of got its name is shingling. And 479 00:30:14,400 --> 00:30:17,200 Speaker 1: you would do shingling not just to get the iron 480 00:30:17,240 --> 00:30:20,160 Speaker 1: into a new shape. It was actually meant to hammer 481 00:30:20,200 --> 00:30:24,360 Speaker 1: out slag and other impurities, and also to hammer out 482 00:30:24,440 --> 00:30:28,960 Speaker 1: cracks that were inside the mass. So slamming a hammer 483 00:30:29,000 --> 00:30:32,520 Speaker 1: against this puddle ball would create uh, you know, smushed 484 00:30:32,560 --> 00:30:35,560 Speaker 1: the iron together so that that cracks would be would 485 00:30:35,560 --> 00:30:40,800 Speaker 1: be completely sealed and once heated, or once shingled rather, 486 00:30:41,720 --> 00:30:44,320 Speaker 1: you would then heat the iron again until it was 487 00:30:44,400 --> 00:30:47,920 Speaker 1: malleable and then roll it out into bars of wrought 488 00:30:47,960 --> 00:30:52,160 Speaker 1: iron or sometimes in the poles of iron. Uh. Quartz 489 00:30:52,200 --> 00:30:57,040 Speaker 1: process sped up the production of of making wrought iron considerably, 490 00:30:57,120 --> 00:31:00,280 Speaker 1: and he patented the approach in the seventeen eight ease. 491 00:31:01,440 --> 00:31:04,320 Speaker 1: So by Courts time, iron was beginning to become the 492 00:31:04,400 --> 00:31:09,040 Speaker 1: material of choice. For tools and for industrial machines, largely 493 00:31:09,120 --> 00:31:12,920 Speaker 1: replacing wood which had previously been the material of choice. 494 00:31:13,360 --> 00:31:17,880 Speaker 1: So if you look at machines previous before, before like 495 00:31:17,960 --> 00:31:21,480 Speaker 1: seventeen seventeen, you know, really seeing a lot of wood 496 00:31:22,040 --> 00:31:26,400 Speaker 1: uh components. You know, even gears and things often would 497 00:31:26,440 --> 00:31:29,640 Speaker 1: be made of wood rather than iron. Some cast iron 498 00:31:29,760 --> 00:31:33,160 Speaker 1: was being used in gears and some other uh parts 499 00:31:33,280 --> 00:31:38,239 Speaker 1: of machinery, but wood was largely the main material, with 500 00:31:38,320 --> 00:31:41,280 Speaker 1: stone being used for foundations and things like that, for 501 00:31:41,360 --> 00:31:44,920 Speaker 1: things like mills and that sort of stuff. But now 502 00:31:45,040 --> 00:31:48,800 Speaker 1: by courts time, iron has become the really important material 503 00:31:48,880 --> 00:31:53,080 Speaker 1: for tools, industrial machines. It's uh, it's really taking off. 504 00:31:53,200 --> 00:31:55,560 Speaker 1: And looking at the amount of iron produced in England 505 00:31:55,600 --> 00:31:58,480 Speaker 1: during these decades of the Industrial Revolution, you can see 506 00:31:58,920 --> 00:32:03,040 Speaker 1: how these improvements and technology really made a huge impact. 507 00:32:04,000 --> 00:32:06,320 Speaker 1: So here's an example. Just before the era of the 508 00:32:06,320 --> 00:32:11,040 Speaker 1: Industrial Revolution, in seventeen forty, Britain was producing about seventeen 509 00:32:11,120 --> 00:32:15,239 Speaker 1: thousand tons of pig iron per year. By seventy eight 510 00:32:15,680 --> 00:32:19,920 Speaker 1: that Amountain had increased to nearly seventy thousand tons, so 511 00:32:19,960 --> 00:32:24,520 Speaker 1: seventeen thousand to seventy thousand, and by seventeen ninety six 512 00:32:24,960 --> 00:32:29,840 Speaker 1: you know, it's not even a full decade later it 513 00:32:29,920 --> 00:32:33,200 Speaker 1: was producing more than a hundred twenty five thousand tons 514 00:32:33,200 --> 00:32:35,280 Speaker 1: of pig iron and that number would just continue to 515 00:32:35,320 --> 00:32:38,800 Speaker 1: grow over the next century. So by the mid nineteenth 516 00:32:38,840 --> 00:32:41,560 Speaker 1: century you're talking an enormous amount of iron being produced 517 00:32:41,560 --> 00:32:44,840 Speaker 1: out of out of Britain and it was being used 518 00:32:44,840 --> 00:32:50,320 Speaker 1: in construction to make bridges and tunnels and iron rails. 519 00:32:50,840 --> 00:32:55,520 Speaker 1: So the rails actually predated locomotives and trains. The rail 520 00:32:55,680 --> 00:33:00,400 Speaker 1: system was meant to allow carts to pass easily over land. 521 00:33:00,920 --> 00:33:05,320 Speaker 1: Uh special cards would be pulled by horses or other animals, 522 00:33:05,440 --> 00:33:07,600 Speaker 1: and it would be a while before the first steam 523 00:33:07,640 --> 00:33:10,160 Speaker 1: powered train would pull cards along rails, but the rail 524 00:33:10,200 --> 00:33:12,960 Speaker 1: system in general made it much easier to transport goods 525 00:33:12,960 --> 00:33:17,080 Speaker 1: over land. Meanwhile, there was also a lot of work 526 00:33:17,400 --> 00:33:22,560 Speaker 1: in creating transportation lanes over water. As I mentioned in 527 00:33:22,560 --> 00:33:26,640 Speaker 1: the last episode, Britain was really well positioned for the 528 00:33:26,680 --> 00:33:29,200 Speaker 1: Industrial Revolution for a lot of reasons, and one of 529 00:33:29,240 --> 00:33:31,560 Speaker 1: them is that it has a lot of port cities. 530 00:33:31,960 --> 00:33:36,680 Speaker 1: So shipping was a big part of British industry. But 531 00:33:37,000 --> 00:33:42,000 Speaker 1: within the countries of Britain, within England and Wales and Scotland, 532 00:33:42,040 --> 00:33:45,000 Speaker 1: in particular, it was really important to try and ship 533 00:33:45,480 --> 00:33:50,400 Speaker 1: various materials between cities, and that meant creating special waterways, 534 00:33:50,480 --> 00:33:55,640 Speaker 1: including canals, to connect rivers together that otherwise wouldn't easily meet. 535 00:33:56,680 --> 00:33:59,120 Speaker 1: So there were a lot of canals, but one really 536 00:33:59,320 --> 00:34:04,400 Speaker 1: impress of iron structure was the Potka Sulta Aqueduct, also 537 00:34:04,440 --> 00:34:08,239 Speaker 1: known as the Stream in the Sky. Now that name 538 00:34:08,440 --> 00:34:11,200 Speaker 1: is Welsh, if you could not guess before, and that 539 00:34:11,280 --> 00:34:15,520 Speaker 1: means I've probably butchered the pronunciation, as the Welsh believe 540 00:34:15,640 --> 00:34:18,000 Speaker 1: language is something no one should ever be able to 541 00:34:18,120 --> 00:34:24,120 Speaker 1: actually speak. But this aqueduct was a raised waterway that 542 00:34:24,200 --> 00:34:30,400 Speaker 1: allowed this canal to cross over a valley. Now, the 543 00:34:31,040 --> 00:34:33,800 Speaker 1: goal here was to have a canal connecting two different 544 00:34:33,880 --> 00:34:38,439 Speaker 1: rivers together, but there was a valley in the way, 545 00:34:39,080 --> 00:34:43,000 Speaker 1: and how would you get the water to cross over 546 00:34:43,040 --> 00:34:46,839 Speaker 1: the valley. You could build a series of locks which 547 00:34:46,840 --> 00:34:50,480 Speaker 1: would allow you to very slowly lower or raise a 548 00:34:50,520 --> 00:34:54,560 Speaker 1: barge in a series of stepped approaches, but that takes 549 00:34:54,560 --> 00:34:56,920 Speaker 1: a lot of time. It's not terribly efficient if you 550 00:34:57,000 --> 00:35:01,799 Speaker 1: want to get a lot done so and dead. There 551 00:35:01,840 --> 00:35:05,440 Speaker 1: was a guy named Thomas Telford who proposed this raised 552 00:35:05,480 --> 00:35:09,120 Speaker 1: aqueduct that would bypass the valley entirely by going over it. 553 00:35:10,160 --> 00:35:14,799 Speaker 1: So essentially you're looking at a big iron trough and 554 00:35:14,840 --> 00:35:19,840 Speaker 1: that holds all the water. Use arch stone pillars to 555 00:35:19,960 --> 00:35:23,799 Speaker 1: support the trough, and you can see pictures of this 556 00:35:23,920 --> 00:35:28,040 Speaker 1: or video even of this particular aqueduct, and it is 557 00:35:28,080 --> 00:35:31,480 Speaker 1: pretty amazing to look at. So a barge could float 558 00:35:31,560 --> 00:35:34,759 Speaker 1: down the canal and over the aqueduct without having to 559 00:35:34,880 --> 00:35:38,640 Speaker 1: descend into the valley, and this saved a lot of time. Now, 560 00:35:38,680 --> 00:35:41,640 Speaker 1: Telford's original design was met with a lot of skepticism, 561 00:35:41,920 --> 00:35:44,520 Speaker 1: but he was allowed to build it and it ended 562 00:35:44,600 --> 00:35:48,319 Speaker 1: up working out just fine. So it was a big 563 00:35:48,360 --> 00:35:51,399 Speaker 1: success in the Industrial Revolution and really proved how far 564 00:35:51,560 --> 00:35:55,040 Speaker 1: the the industry had come as far as iron production 565 00:35:55,160 --> 00:35:59,160 Speaker 1: and making sure it was reliable and safe. And it 566 00:35:59,280 --> 00:36:05,040 Speaker 1: also added a lot of confidence to areas like architecture 567 00:36:05,480 --> 00:36:09,480 Speaker 1: for everything from bridge building to tunnels and stuff like that. Now, 568 00:36:09,480 --> 00:36:13,759 Speaker 1: it wasn't until eighteen fifty six that the steel industry 569 00:36:13,840 --> 00:36:16,920 Speaker 1: really took off. That's when a man named Henry Bessemer 570 00:36:17,080 --> 00:36:21,200 Speaker 1: came up with a method to produce steel in large amounts. 571 00:36:21,239 --> 00:36:24,760 Speaker 1: So before the most reliable processes would only produce small 572 00:36:24,800 --> 00:36:28,239 Speaker 1: amounts of steel over time, which made steel difficult to 573 00:36:28,239 --> 00:36:31,160 Speaker 1: produce in quantities large enough for it to meet demand, 574 00:36:31,239 --> 00:36:33,440 Speaker 1: and it also meant that the price was really high. 575 00:36:33,440 --> 00:36:36,960 Speaker 1: But Bessemer came up with a lot of improvements. So 576 00:36:37,040 --> 00:36:42,080 Speaker 1: Bessemer's father was an engineer, and Bessemer himself took after 577 00:36:42,120 --> 00:36:45,640 Speaker 1: his dad. He was largely self educated and learned about 578 00:36:45,680 --> 00:36:48,960 Speaker 1: engineering by observing his father's work and doing his own experiments. 579 00:36:49,800 --> 00:36:53,680 Speaker 1: He generated an enormous fortune before ever getting into the 580 00:36:53,719 --> 00:36:56,920 Speaker 1: steel business by producing a type of powder that was 581 00:36:57,040 --> 00:37:00,800 Speaker 1: used in gold paints, and at the time, gold paints 582 00:37:00,800 --> 00:37:03,680 Speaker 1: were in really high demand in Britain and in Europe. 583 00:37:04,000 --> 00:37:06,200 Speaker 1: So he made a fortune off that and then used 584 00:37:06,239 --> 00:37:08,680 Speaker 1: that to fund his other experiments. He also created a 585 00:37:08,760 --> 00:37:12,319 Speaker 1: machine designed to crush sugarcane, but it was in the 586 00:37:12,400 --> 00:37:16,680 Speaker 1: steel industry that he became a legend. So Bessemer was 587 00:37:16,719 --> 00:37:19,680 Speaker 1: trying to create a harder type of iron, and it 588 00:37:19,800 --> 00:37:23,520 Speaker 1: was all out of necessity. It's kind of a funny story. 589 00:37:23,719 --> 00:37:26,640 Speaker 1: He had developed a type of artillery shell and he 590 00:37:26,680 --> 00:37:29,799 Speaker 1: was trying to sell it to the French. But the 591 00:37:29,840 --> 00:37:32,800 Speaker 1: French were looking at his his artillery shell and they said, 592 00:37:33,120 --> 00:37:36,799 Speaker 1: we can't take this because our cannons are made out 593 00:37:36,840 --> 00:37:39,319 Speaker 1: of cast iron, and they wouldn't be strong enough to 594 00:37:39,400 --> 00:37:44,799 Speaker 1: fire this artillery shell without exploding, which in war would 595 00:37:44,880 --> 00:37:50,440 Speaker 1: be not an incredibly effective tactic. So Bessemer decided that 596 00:37:50,480 --> 00:37:53,400 Speaker 1: the best way to solve this problem would be to 597 00:37:53,440 --> 00:37:56,960 Speaker 1: create a stronger type of iron so that the French 598 00:37:57,000 --> 00:38:00,200 Speaker 1: could make their cannons out of that, and then he 599 00:38:00,239 --> 00:38:03,560 Speaker 1: could sell the shells he had created to them. So 600 00:38:03,600 --> 00:38:06,120 Speaker 1: it was a roundabout way of doing things, but ended 601 00:38:06,200 --> 00:38:09,280 Speaker 1: up working out pretty well. So Bessemer started by using 602 00:38:09,280 --> 00:38:11,880 Speaker 1: a blast furnace much like the one I've already described 603 00:38:11,920 --> 00:38:15,560 Speaker 1: earlier in this episode. As he experimented, he found that 604 00:38:15,680 --> 00:38:18,640 Speaker 1: oxygen in the furnace would remove some of the carbon 605 00:38:18,840 --> 00:38:21,680 Speaker 1: from the pig iron that he was using inside the furnace, 606 00:38:22,320 --> 00:38:25,719 Speaker 1: Blowing air through the purified iron caused it to heat 607 00:38:25,800 --> 00:38:29,239 Speaker 1: up more, and the oxygen was heating up the remaining 608 00:38:29,280 --> 00:38:34,600 Speaker 1: carbon inside the melted iron, as well as silicon, and 609 00:38:35,080 --> 00:38:38,440 Speaker 1: this made the resulting molten material easy to pour, and 610 00:38:38,480 --> 00:38:42,360 Speaker 1: the process became known as the Bessemer process. The result 611 00:38:42,440 --> 00:38:45,520 Speaker 1: was that you would get these slag free ingots of metal. 612 00:38:46,400 --> 00:38:49,839 Speaker 1: Combining this approach with a discovery from another engineer named 613 00:38:49,960 --> 00:38:54,920 Speaker 1: Robert Forrester R. Mushnitt. Bessemer could use an iron manganese 614 00:38:54,960 --> 00:39:00,200 Speaker 1: alloy to remove extra oxygen from the decarburized iron, and 615 00:39:00,320 --> 00:39:03,200 Speaker 1: this is what allowed him to create steel. Now, Bessemer 616 00:39:03,280 --> 00:39:06,160 Speaker 1: hit a snag when he discovered his process really only 617 00:39:06,200 --> 00:39:10,719 Speaker 1: worked if he used phosphorus free iron ore. So if 618 00:39:10,719 --> 00:39:14,520 Speaker 1: you remember I mentioned materials like phosphorus and sulfur turn 619 00:39:14,640 --> 00:39:17,759 Speaker 1: iron brittle, so it becomes less useful, it'll shear off. 620 00:39:19,000 --> 00:39:23,600 Speaker 1: And Bessemer was just by chance using iron ore that 621 00:39:23,680 --> 00:39:28,359 Speaker 1: didn't have a high phosphorus content. So when he was 622 00:39:28,480 --> 00:39:31,839 Speaker 1: doing his experiments, everything was coming out great. But then 623 00:39:31,920 --> 00:39:35,880 Speaker 1: when iron workers at large began to try his very process, 624 00:39:35,960 --> 00:39:39,200 Speaker 1: they started getting very different results because much of that 625 00:39:39,280 --> 00:39:43,600 Speaker 1: iron ore in Britain contained phosphorus. Bessemer found the source 626 00:39:43,600 --> 00:39:47,759 Speaker 1: of iron ore in northwestern England that was free of phosphorus, 627 00:39:47,800 --> 00:39:51,440 Speaker 1: but that solution wasn't ideal because it meant that you 628 00:39:51,520 --> 00:39:54,879 Speaker 1: had to get all your iron ore from one place. Now, 629 00:39:54,880 --> 00:39:59,880 Speaker 1: another improvement in eighteen seventy seven made Bessemer's approach more useful. 630 00:40:00,239 --> 00:40:04,000 Speaker 1: Uh there was a another person named Sydney Gilchrist Thomas 631 00:40:04,080 --> 00:40:08,000 Speaker 1: who created a furnace lining that removed phosphorus from the 632 00:40:08,040 --> 00:40:10,920 Speaker 1: iron ore as it was heating up, which meant that 633 00:40:10,960 --> 00:40:14,040 Speaker 1: iron workers didn't have to rely exclusively on that phosphorus 634 00:40:14,080 --> 00:40:18,080 Speaker 1: free iron ore from Northwest England. The end product of 635 00:40:18,120 --> 00:40:23,000 Speaker 1: this process was called mild steel. Now. It's called mild 636 00:40:23,040 --> 00:40:25,960 Speaker 1: steel because it was different from the steel produced by 637 00:40:25,960 --> 00:40:30,120 Speaker 1: the earlier methods, the kind that that court was known for, 638 00:40:31,600 --> 00:40:35,520 Speaker 1: because it didn't it wasn't it wasn't as hard, it 639 00:40:35,600 --> 00:40:39,080 Speaker 1: wasn't only useful for cutting tools, which is pretty much 640 00:40:39,080 --> 00:40:42,440 Speaker 1: what all the hard steel was used for in earlier versions. 641 00:40:42,760 --> 00:40:45,719 Speaker 1: It was easier to work and became the material of 642 00:40:45,800 --> 00:40:50,040 Speaker 1: choice for applications like girders, rods, wires, rivets, and other uses. 643 00:40:50,680 --> 00:40:54,600 Speaker 1: So while iron had replaced wood earlier, now steel was 644 00:40:54,640 --> 00:40:58,960 Speaker 1: beginning to replace iron. In the late eighteen sixties, there 645 00:40:59,000 --> 00:41:02,200 Speaker 1: was a new process US called the open hearth process 646 00:41:02,760 --> 00:41:06,080 Speaker 1: that rivaled the Bessemer approach. Now. This technique was created 647 00:41:06,080 --> 00:41:10,160 Speaker 1: by a German engineer living in England and his name 648 00:41:10,200 --> 00:41:14,520 Speaker 1: was William Siemens. Siemens found a way to use the 649 00:41:14,560 --> 00:41:18,600 Speaker 1: waist heat generated by a furnace to feed back into 650 00:41:18,680 --> 00:41:22,960 Speaker 1: the furnace itself to increase the temperature inside the furnace. 651 00:41:23,480 --> 00:41:25,040 Speaker 1: So what you would do is that you would have 652 00:41:25,080 --> 00:41:27,400 Speaker 1: this hot air being given off by the furnace and 653 00:41:27,400 --> 00:41:31,280 Speaker 1: he would pump that air back into the furnace using 654 00:41:31,320 --> 00:41:34,680 Speaker 1: that same pathway, which meant that the air being blasted 655 00:41:34,680 --> 00:41:37,480 Speaker 1: into the furnace was already preheated, so it was no 656 00:41:37,560 --> 00:41:39,960 Speaker 1: longer the cold air blast. This is a hot air 657 00:41:40,000 --> 00:41:44,239 Speaker 1: blast that in turn made the flame temperature hotter and 658 00:41:44,320 --> 00:41:48,080 Speaker 1: using a combination of pig iron and scrap wrought iron, 659 00:41:48,520 --> 00:41:52,040 Speaker 1: iron workers could use this technique to produce steel quickly. 660 00:41:53,120 --> 00:41:56,040 Speaker 1: William Siemens would go on to invent the electric furnace 661 00:41:56,080 --> 00:41:59,920 Speaker 1: in E nine, which provided another enormous boost to the 662 00:42:00,040 --> 00:42:04,760 Speaker 1: steel industry in England. He also worked in electric telegraphy 663 00:42:04,840 --> 00:42:07,439 Speaker 1: and in lighting, so this is also the era where 664 00:42:07,440 --> 00:42:11,960 Speaker 1: people are experimenting with those technologies. Uh. William Siemens and 665 00:42:11,960 --> 00:42:15,720 Speaker 1: Henry Bessemer both were knighted for their contributions to Britain. 666 00:42:16,360 --> 00:42:19,160 Speaker 1: So that was very interesting because William Siemens, obviously he 667 00:42:19,239 --> 00:42:23,120 Speaker 1: was German born, but became an English citizen and became 668 00:42:23,120 --> 00:42:27,200 Speaker 1: a knight and Bessemer was a self taught man who 669 00:42:27,200 --> 00:42:30,279 Speaker 1: became a knight. So very interesting that both of them 670 00:42:30,280 --> 00:42:35,520 Speaker 1: were able to create such important contributions to the entire nation. Now, 671 00:42:35,560 --> 00:42:39,480 Speaker 1: both the Bessemer process and the open Hearth process significantly 672 00:42:39,520 --> 00:42:42,120 Speaker 1: reduced the amount of time it took to convert iron 673 00:42:42,120 --> 00:42:45,880 Speaker 1: into steel, and that created a new industry in Britain. 674 00:42:46,400 --> 00:42:49,719 Speaker 1: Before long, steel replaced iron and all those applications, just 675 00:42:49,760 --> 00:42:52,520 Speaker 1: as iron had replaced wood back in the eighteenth century. 676 00:42:52,560 --> 00:42:55,000 Speaker 1: But now we've got to backtrack a little bit to 677 00:42:55,080 --> 00:42:58,400 Speaker 1: talk about steam engines. So all that's going on with 678 00:42:58,440 --> 00:43:02,000 Speaker 1: the iron and steel industry from the seventeen forties up 679 00:43:02,080 --> 00:43:06,880 Speaker 1: until the late eighteen hundreds, but steam engines actually go 680 00:43:07,000 --> 00:43:11,720 Speaker 1: back before the Industrial Revolution. Now, in October two thirteen, 681 00:43:12,400 --> 00:43:14,960 Speaker 1: text Stuff did a full episode about steam engines and 682 00:43:15,000 --> 00:43:17,279 Speaker 1: how they work. So I'll try to be brief, because 683 00:43:17,320 --> 00:43:19,520 Speaker 1: you can always go back and listen to that episode 684 00:43:19,920 --> 00:43:23,200 Speaker 1: for a more detailed account of how steam engines came 685 00:43:23,200 --> 00:43:28,000 Speaker 1: about and the developments over time. But here's the submarine. 686 00:43:28,480 --> 00:43:31,040 Speaker 1: First of all, we've known about steam for quite some time. 687 00:43:31,080 --> 00:43:34,160 Speaker 1: The ancient Greeks were aware of steam's ability to do work, 688 00:43:34,600 --> 00:43:37,480 Speaker 1: but it wasn't really until the Industrial Revolution that anyone 689 00:43:37,600 --> 00:43:41,240 Speaker 1: made real practical steam engines. And part of the reason 690 00:43:41,320 --> 00:43:44,960 Speaker 1: for that is that steam is incredibly dangerous. Not only 691 00:43:45,000 --> 00:43:48,880 Speaker 1: can it be hot enough to cause devastating burns, but 692 00:43:49,000 --> 00:43:50,920 Speaker 1: if you wanted to do useful work, you have to 693 00:43:50,920 --> 00:43:54,000 Speaker 1: put it under pressure, and that means you have to 694 00:43:54,040 --> 00:43:57,000 Speaker 1: have material strong enough to deal with that pressure to 695 00:43:57,080 --> 00:44:01,040 Speaker 1: contain the steam without fay link, because if there is 696 00:44:01,080 --> 00:44:05,359 Speaker 1: a failure, your device is going to fly apart, and 697 00:44:05,400 --> 00:44:09,000 Speaker 1: what you've really created is a steam powered bomb, not 698 00:44:09,320 --> 00:44:13,720 Speaker 1: entirely useful for industry, So it took a long time 699 00:44:14,560 --> 00:44:17,759 Speaker 1: for engineers to figure out ways to harness steam in 700 00:44:17,800 --> 00:44:21,759 Speaker 1: a way that wasn't inherently dangerous every time you used it. 701 00:44:22,520 --> 00:44:25,160 Speaker 1: The development of the early steam engines actually predates the 702 00:44:25,160 --> 00:44:31,480 Speaker 1: Industrial Revolution. In a guy named Thomas Savory patented a 703 00:44:31,560 --> 00:44:35,719 Speaker 1: device meant to draw water from mines using steam, and 704 00:44:35,760 --> 00:44:39,319 Speaker 1: it would allow mining operations to continue. It worked on 705 00:44:39,360 --> 00:44:42,799 Speaker 1: the principle of vacuum power, so the device would fill 706 00:44:42,920 --> 00:44:46,040 Speaker 1: a chamber with steam. You would have a boiler, so 707 00:44:46,080 --> 00:44:49,880 Speaker 1: you've got essentially a pot filled with water, and you 708 00:44:50,000 --> 00:44:53,840 Speaker 1: put heat to the pot. The water begins to boil 709 00:44:53,880 --> 00:44:57,080 Speaker 1: and gives off steam. Uh, there's a pipe leading from 710 00:44:57,080 --> 00:45:00,000 Speaker 1: the pot to a chamber, so the chamber fills up 711 00:45:00,040 --> 00:45:04,160 Speaker 1: with steam until you've got a nice amount of steam 712 00:45:04,200 --> 00:45:07,359 Speaker 1: built up inside that chamber. You would then cut off 713 00:45:07,400 --> 00:45:12,520 Speaker 1: the pathway between the chamber and the boiler. There would 714 00:45:12,520 --> 00:45:16,680 Speaker 1: be another line leading from the chamber down into a mine, 715 00:45:17,200 --> 00:45:19,799 Speaker 1: and the end of the line would be under the 716 00:45:19,800 --> 00:45:25,040 Speaker 1: water level. As the steam cools, it condenses, and when 717 00:45:25,040 --> 00:45:29,200 Speaker 1: it condenses, it's taking up less space, which is creating 718 00:45:29,280 --> 00:45:34,080 Speaker 1: a vacuum that's negative pressure. So this vacuum would start 719 00:45:34,120 --> 00:45:37,319 Speaker 1: to pull the water from the pipe. You know, the 720 00:45:37,320 --> 00:45:39,960 Speaker 1: water that's in the mine that there's an end of 721 00:45:39,960 --> 00:45:42,080 Speaker 1: a pipe that's underneath that water level, would pull water 722 00:45:42,280 --> 00:45:46,719 Speaker 1: up the length of that pipe into the chamber. Now, 723 00:45:46,760 --> 00:45:50,400 Speaker 1: once you've got a chamber filled with water, you have 724 00:45:50,440 --> 00:45:52,359 Speaker 1: to get rid of that water. And often the way 725 00:45:52,360 --> 00:45:54,799 Speaker 1: they would do that is they would close off the 726 00:45:54,880 --> 00:45:57,720 Speaker 1: pathway down the pipe that goes down into the mine 727 00:45:58,640 --> 00:46:02,560 Speaker 1: and heat it up and then expel the water with 728 00:46:02,960 --> 00:46:07,480 Speaker 1: using steam power. Sometimes they would go upwards of eighty feet, 729 00:46:07,880 --> 00:46:11,240 Speaker 1: or sometimes it would explode. Even if it worked properly, 730 00:46:12,080 --> 00:46:18,120 Speaker 1: the invention had pretty tough limitations. It was really limited 731 00:46:18,120 --> 00:46:20,839 Speaker 1: to shallow depths. You couldn't go very deep with this 732 00:46:20,920 --> 00:46:24,560 Speaker 1: because the vacuum power wasn't strong enough to pull water 733 00:46:24,760 --> 00:46:29,560 Speaker 1: up more than a few feet or so comparatively speaking 734 00:46:29,600 --> 00:46:33,640 Speaker 1: to other types of pumps. Then alone came a guy 735 00:46:33,719 --> 00:46:37,440 Speaker 1: named Thomas Newcomen who would come up with a significant 736 00:46:37,440 --> 00:46:41,640 Speaker 1: improvement over savories approach, and he used a steam powered 737 00:46:41,760 --> 00:46:45,279 Speaker 1: water pump. Now, the best way to imagine this is 738 00:46:45,320 --> 00:46:49,840 Speaker 1: imagine a giant seesaw. Alright, one end of the seesaw 739 00:46:50,080 --> 00:46:54,880 Speaker 1: is weighted down, so it's naturally in the down position 740 00:46:55,320 --> 00:46:58,600 Speaker 1: at any given time. That's the pump end. That's the 741 00:46:58,719 --> 00:47:02,640 Speaker 1: end that is attached by a chain to a pump 742 00:47:02,680 --> 00:47:07,040 Speaker 1: that is designed to pull water up from underground. The 743 00:47:07,040 --> 00:47:09,439 Speaker 1: other end of the pump, which is up in the air, 744 00:47:09,920 --> 00:47:13,240 Speaker 1: is attached by a chain to a steam piston inside 745 00:47:13,280 --> 00:47:16,840 Speaker 1: a cylinder. So you've got a cylinder and a piston. 746 00:47:16,920 --> 00:47:20,080 Speaker 1: The piston is in the up position. It's dangling from 747 00:47:20,160 --> 00:47:23,560 Speaker 1: the chain that's on the upper part of the seesaw. 748 00:47:25,400 --> 00:47:28,760 Speaker 1: Now new Cooman's invention would fill the cylinder with steam. Again, 749 00:47:28,800 --> 00:47:32,560 Speaker 1: you would have a boiler that would boil water, generate steam. 750 00:47:32,640 --> 00:47:36,680 Speaker 1: Steam would fill this cylinder up, and then you would 751 00:47:36,760 --> 00:47:40,240 Speaker 1: cool the cylinder cylinder down, which would cause the steam 752 00:47:40,280 --> 00:47:43,800 Speaker 1: to condense, creating a vacuum, and that vacuum would pull 753 00:47:44,000 --> 00:47:48,200 Speaker 1: on the piston, so you have a pulling force that 754 00:47:48,239 --> 00:47:51,400 Speaker 1: would pull on the upper end of the seesaw, pulling 755 00:47:51,400 --> 00:47:53,960 Speaker 1: it down, making the lower end of the seesaw go 756 00:47:54,200 --> 00:47:59,440 Speaker 1: up and pump water out of the mine. So again 757 00:47:59,480 --> 00:48:02,360 Speaker 1: it's using steam as a vacuum source, not as a 758 00:48:02,400 --> 00:48:05,520 Speaker 1: pushing source. It was never used to push in those 759 00:48:05,560 --> 00:48:08,520 Speaker 1: early steam engines, only to pull, and that was largely 760 00:48:08,560 --> 00:48:11,560 Speaker 1: because the materials being used to create the cylinders and 761 00:48:11,600 --> 00:48:15,040 Speaker 1: boilers weren't strong enough to hold steam under greater pressures. 762 00:48:15,360 --> 00:48:17,480 Speaker 1: So it was just too dangerous to create a steam 763 00:48:17,480 --> 00:48:20,360 Speaker 1: engine that you steam as a pushing power. At that time, 764 00:48:20,800 --> 00:48:23,520 Speaker 1: it made way more sense to create the pulling power 765 00:48:24,000 --> 00:48:28,360 Speaker 1: because it was much less dangerous. Now Newcoming's invention worked, 766 00:48:28,360 --> 00:48:32,080 Speaker 1: but it was inefficient, and that's largely because it required 767 00:48:32,120 --> 00:48:35,480 Speaker 1: you to heat the cylinder that has the piston in it. 768 00:48:35,600 --> 00:48:37,000 Speaker 1: You have to heat it up and then you have 769 00:48:37,040 --> 00:48:38,799 Speaker 1: to cool it down, and you have to heat it 770 00:48:38,880 --> 00:48:41,520 Speaker 1: up and cool it down over and over again, which 771 00:48:41,560 --> 00:48:43,440 Speaker 1: meant that you had to expend a lot of extra 772 00:48:43,640 --> 00:48:46,680 Speaker 1: energy just to get the cylinder at the right temperature 773 00:48:46,680 --> 00:48:49,600 Speaker 1: each time. And it also meant that heating it up 774 00:48:49,600 --> 00:48:51,760 Speaker 1: and cooling it down would create a lot of stress 775 00:48:51,840 --> 00:48:55,000 Speaker 1: on the material, so you'd have to replace the cylinder 776 00:48:55,080 --> 00:48:59,200 Speaker 1: fairly regularly because if you kept doing it indefinitely, it 777 00:48:59,200 --> 00:49:02,759 Speaker 1: would become too week to operate safely. But that all 778 00:49:02,880 --> 00:49:07,440 Speaker 1: changed when a fellow named James Watt came around. James 779 00:49:07,480 --> 00:49:11,840 Speaker 1: Watt invented a device called a condenser in seventeen sixty five. 780 00:49:13,000 --> 00:49:15,880 Speaker 1: So the condenser was a pretty simple idea. It was 781 00:49:15,920 --> 00:49:20,080 Speaker 1: a separate chamber that allowed steam to condense. And by 782 00:49:20,239 --> 00:49:23,319 Speaker 1: creating a separate chamber, you didn't have to change the 783 00:49:23,360 --> 00:49:26,000 Speaker 1: temperature of the cylinder anymore. You just kept the cylinder 784 00:49:26,040 --> 00:49:28,200 Speaker 1: at a high temperature. You didn't have to lower it 785 00:49:28,239 --> 00:49:32,120 Speaker 1: at all because once the steam was created in the cylinder, 786 00:49:32,160 --> 00:49:35,960 Speaker 1: it could pass into the condenser chamber, cool down and 787 00:49:36,000 --> 00:49:40,359 Speaker 1: create that vacuum poll So this was a huge improvement 788 00:49:40,440 --> 00:49:44,040 Speaker 1: on the efficiency of the newcoming engine. So what really 789 00:49:44,080 --> 00:49:47,480 Speaker 1: made a big contribution here now late in his career, 790 00:49:48,239 --> 00:49:50,520 Speaker 1: what would make something else that he was even more 791 00:49:50,560 --> 00:49:53,200 Speaker 1: proud of. He thought that this was his most important 792 00:49:53,280 --> 00:49:57,480 Speaker 1: invention out of everything he did. It was a solid 793 00:49:57,520 --> 00:50:00,600 Speaker 1: mechanism that allowed the up and down most of the 794 00:50:00,640 --> 00:50:04,200 Speaker 1: piston to translate into the arc motion of that see 795 00:50:04,200 --> 00:50:08,760 Speaker 1: saw pump I was talking about now. As I mentioned, 796 00:50:08,800 --> 00:50:11,799 Speaker 1: earlier models used a chain to connect the pump to 797 00:50:11,840 --> 00:50:15,560 Speaker 1: the piston. And there's a limitation right there, right because 798 00:50:15,600 --> 00:50:17,719 Speaker 1: if you have a chain, you can only pull. You 799 00:50:17,760 --> 00:50:20,960 Speaker 1: can't push a chain or a rope. If you try 800 00:50:21,000 --> 00:50:24,279 Speaker 1: and do that, you don't get any useful work out 801 00:50:24,280 --> 00:50:29,279 Speaker 1: of that. But by the late seventeen hundreds, you could 802 00:50:29,280 --> 00:50:33,279 Speaker 1: actually create materials strong enough to contain steam under a 803 00:50:33,360 --> 00:50:38,440 Speaker 1: decent amount of pressure. So what created this solid mechanism 804 00:50:38,480 --> 00:50:41,560 Speaker 1: instead of a chain that would connect the end of 805 00:50:41,600 --> 00:50:44,879 Speaker 1: a of a of a pump, you know, the the 806 00:50:44,920 --> 00:50:47,120 Speaker 1: working in not the not the pumping end, but the 807 00:50:47,120 --> 00:50:51,360 Speaker 1: other end to the piston. And because it was solid, 808 00:50:51,560 --> 00:50:55,120 Speaker 1: it could push or pull, and the up and down 809 00:50:55,120 --> 00:50:58,360 Speaker 1: motion of the piston was translated into this arc motion 810 00:50:58,600 --> 00:51:03,359 Speaker 1: of the pump going seesawing back and forth. And that 811 00:51:03,400 --> 00:51:06,560 Speaker 1: meant that you could actually use the piston to push 812 00:51:06,600 --> 00:51:10,600 Speaker 1: and to pull so by pumping steam into the cylinder, 813 00:51:11,239 --> 00:51:13,799 Speaker 1: you could push the piston up, and by allowing the 814 00:51:13,840 --> 00:51:16,520 Speaker 1: steam to condense, you could pull the piston back down. 815 00:51:17,320 --> 00:51:20,839 Speaker 1: That meant you created a double acting piston. And this 816 00:51:21,040 --> 00:51:23,359 Speaker 1: meant that you could make a steam engine much more 817 00:51:23,360 --> 00:51:26,759 Speaker 1: efficient because it could work in both directions. Now, the 818 00:51:26,800 --> 00:51:30,759 Speaker 1: steam engine had an enormous impact on both the textile 819 00:51:31,040 --> 00:51:34,000 Speaker 1: and the iron industries, So that's kind of why I've 820 00:51:34,000 --> 00:51:37,680 Speaker 1: put it here at this point to talk about how 821 00:51:37,680 --> 00:51:40,080 Speaker 1: it affected the other two industries I've already covered in 822 00:51:40,080 --> 00:51:44,560 Speaker 1: this series. So factories began to use steam power in 823 00:51:44,640 --> 00:51:47,600 Speaker 1: place of water wheels, or in addition to water wheels. 824 00:51:47,920 --> 00:51:50,480 Speaker 1: Steam power freed up factories from having to be placed 825 00:51:50,480 --> 00:51:53,759 Speaker 1: alongside a river. You could actually put a factory anywhere 826 00:51:54,000 --> 00:51:58,440 Speaker 1: by creating steam engines to provide the power for whatever 827 00:51:58,480 --> 00:52:01,240 Speaker 1: it was you were doing. So there were steam powered 828 00:52:01,320 --> 00:52:05,440 Speaker 1: looms and textile mills and steam powered blowers and iron works, 829 00:52:05,440 --> 00:52:08,000 Speaker 1: so you didn't have to have the river to provide 830 00:52:08,000 --> 00:52:10,960 Speaker 1: the water wheel power. Or you could even use a 831 00:52:11,000 --> 00:52:15,040 Speaker 1: steam engine to pull water to continuously supply the water 832 00:52:15,080 --> 00:52:20,000 Speaker 1: wheel with enough water to turn and provide the mechanical 833 00:52:20,040 --> 00:52:23,160 Speaker 1: power that you needed, So there were combinations as well. 834 00:52:24,080 --> 00:52:27,840 Speaker 1: Harnessing steam made these industries more efficient, and that led 835 00:52:27,880 --> 00:52:31,400 Speaker 1: to lower prices on goods, and it also increased a 836 00:52:31,520 --> 00:52:35,319 Speaker 1: need for workers. You began to be able to produce more, 837 00:52:35,360 --> 00:52:37,480 Speaker 1: but you needed more people to work on the stuff 838 00:52:37,520 --> 00:52:40,160 Speaker 1: you were doing. And that was great news for the 839 00:52:40,160 --> 00:52:43,040 Speaker 1: population of Britain because the population was growing and there 840 00:52:43,040 --> 00:52:45,839 Speaker 1: weren't enough jobs to go around otherwise. So this was 841 00:52:45,920 --> 00:52:50,440 Speaker 1: creating a demand for jobs um and there were plenty 842 00:52:50,480 --> 00:52:53,360 Speaker 1: of people to fill those jobs. And the Industrial Revolution 843 00:52:53,400 --> 00:52:56,080 Speaker 1: was producing something besides just iron and cloth. It was 844 00:52:56,160 --> 00:53:00,759 Speaker 1: producing the working class. Now that kind of leads me 845 00:53:00,800 --> 00:53:03,279 Speaker 1: to the conclusion of this episode. There's a lot we 846 00:53:03,280 --> 00:53:06,640 Speaker 1: could talk about with steam, obviously, including the development of 847 00:53:06,640 --> 00:53:09,920 Speaker 1: the locomotive and steamships, but I'm going to save that 848 00:53:10,000 --> 00:53:13,080 Speaker 1: for the final episode. So I'm going to conclude the 849 00:53:13,120 --> 00:53:16,239 Speaker 1: series on the Industrial Revolution with the next one, and 850 00:53:16,280 --> 00:53:20,040 Speaker 1: we'll look at how transportation was changing, including those steamships 851 00:53:20,040 --> 00:53:22,840 Speaker 1: and locomotives. We'll talk about some of the conflicts that 852 00:53:22,840 --> 00:53:26,839 Speaker 1: are going on around the same span of time, so 853 00:53:26,960 --> 00:53:30,480 Speaker 1: that includes the American Revolution that took place during the 854 00:53:30,520 --> 00:53:34,520 Speaker 1: Industrial Revolution in England as well as the Napoleonic Wars 855 00:53:34,960 --> 00:53:38,400 Speaker 1: and the American Civil War, and there were other conflicts 856 00:53:38,440 --> 00:53:40,920 Speaker 1: as well, so that was a big part of what 857 00:53:40,960 --> 00:53:44,959 Speaker 1: was driving innovation as well. It became a necessity for 858 00:53:45,000 --> 00:53:49,480 Speaker 1: the war efforts to create iron and steel products more 859 00:53:49,520 --> 00:53:52,680 Speaker 1: efficiently and as well as textiles and other elements as well. 860 00:53:52,719 --> 00:53:54,960 Speaker 1: So that's gonna be part of the discussion in the 861 00:53:54,960 --> 00:53:58,120 Speaker 1: next episode, and we'll also explore the development of the 862 00:53:58,120 --> 00:54:01,960 Speaker 1: working class, the condition ends that workers experienced and how 863 00:54:02,000 --> 00:54:05,600 Speaker 1: that pushed us into the modern era largely because of 864 00:54:05,719 --> 00:54:08,880 Speaker 1: what technology was allowing us to do. And it wasn't 865 00:54:08,920 --> 00:54:12,240 Speaker 1: all good. It was. Some of it was pretty grim. 866 00:54:12,640 --> 00:54:15,200 Speaker 1: We're gonna get into some some rough stuff in the 867 00:54:15,239 --> 00:54:18,400 Speaker 1: next episode. But if you guys have suggestions for future 868 00:54:18,400 --> 00:54:21,160 Speaker 1: episodes of Tech Stuff, you should let me know, and 869 00:54:21,200 --> 00:54:24,480 Speaker 1: it could be about the technology or a process or 870 00:54:24,560 --> 00:54:28,000 Speaker 1: a company or personality in tech. And also if you 871 00:54:28,000 --> 00:54:30,600 Speaker 1: have suggestions for any interview subjects you would like me 872 00:54:30,680 --> 00:54:32,719 Speaker 1: to talk to or people you would like to have 873 00:54:32,880 --> 00:54:35,919 Speaker 1: on the show as a guest host dropped me a line. 874 00:54:36,520 --> 00:54:41,160 Speaker 1: My email address is text Stuff at how Stuff Works 875 00:54:41,239 --> 00:54:45,280 Speaker 1: dot com, or you can contact me on Facebook for Twitter, 876 00:54:45,480 --> 00:54:49,439 Speaker 1: I've gotten to handle text stuff. HSW, and I'll talk 877 00:54:49,440 --> 00:54:57,840 Speaker 1: to you again really soon for more on this and 878 00:54:57,920 --> 00:55:04,960 Speaker 1: bathans of other topics because it has to. What's that coming, really, really,